Electrode assembly having high flexibility and battery cell including the same

Patent metadata

Field	Value
Publication number	US-10784539-B2
Application number	US-201715767451-A
Country	US
Kind code	B2
Filing date	Mar 31, 2017
Priority date	Mar 31, 2016
Publication date	Sep 22, 2020
Grant date	Sep 22, 2020

Abstract

The present invention provides an electrode assembly, including two or more positive electrode plates and two or more negative electrode plates laminated with each of separators interposed therebetween, wherein both side end portions of the electrode assembly are bent together in the same direction by a curvature radius (R) satisfying the following Equation 1:

S [{1/ln( x/y )}* t ]= R   1
wherein t is an average thickness (mm) of the laminated electrode assembly, x is a horizontal length of the electrode assembly, and y is a vertical length of the electrode assembly, and S is a constant of 10 or more, and ln(x/y)≥1.

First claim

The invention claimed is:

1. An electrode assembly comprising two or more positive electrode plates and two or more negative electrode plates laminated with separators interposed therebetween,
wherein two opposite side end portions of the electrode assembly are bent together about a bending axis by a curvature radius (R) satisfying the following Equation 1:
S [{1/ln( x/y )}* t ]= R   1

wherein t is an average thickness (mm) of the laminated electrode assembly, x is a horizontal length of the electrode assembly, and y is a vertical length of the electrode assembly that is parallel to the bending axis, and
S is a constant of 10 or more, and ln(x/y)≥1.

2. The electrode assembly of claim 1 , wherein the curvature radius (R) is 5 mm to 40 mm.

3. The electrode assembly of claim 1 , wherein the horizontal length (x) is 5 mm to 500 mm.

4. The electrode assembly of claim 1 , wherein a positive electrode lead and a negative electrode lead protrude side by side in a parallel direction to the vertical length (y), or in an opposite direction to each other, or protrude side by side in a parallel direction to the horizontal length (x), or in an opposite direction to each other.

5. The electrode assembly of claim 1 , wherein the laminated electrode assembly has the average thickness (t) of 0.2 mm to 1.8 mm.

6. The electrode assembly of claim 1 , wherein the constant S is 10 to 15.

7. The electrode assembly of claim 1 , wherein the separators include inside separators, a first outside separator, and a second outside separator, and the positive electrodes, the negative electrodes and the inside separators interposed therebetween are sequentially laminated alternately between the first outside separator and the second outside separator, and
a portion of or entire surface of each of the inside separators is mutually joined to at least one of the positive electrode, the negative electrode, the first outside separator, and the second outside separator.

8. The electrode assembly of claim 7 , wherein the electrodes and the separators are laminated in an order of the first outside separator and the second outside separator being disposed outside of the positive electrodes, the negative electrodes, and the inside separators,
an adhesive layer including an adhesive material is coated on inner surfaces of the outer separators, the first outer separator is joined to a first positive electrode surface of a first outer one of the positive electrodes by the adhesive layer,
a second positive electrode surface of the first one of the positive electrodes which is an opposite surface of the first positive electrode surface is joined to a first one of the inside separators, the first one of the inside separators is joined to a first negative electrode surface of a first one of the negative electrodes facing the first one of the inside separators, and a second negative electrode surface of the first one of the negative electrodes which is an opposite surface of the first negative electrode surface is joined to a second one of the inside separators.

9. The electrode assembly of claim 7 , wherein an adhesive layer including an adhesive material is coated on surplus portions of the separators having a larger size than a size of the positive electrodes and the negative electrodes, at least a portion of the surplus portion of the first outside separator is joined to a surplus portion of a first surface of a first one of the inside separators by the adhesive layer, and
the surplus portion of a second surface of the first one of the inside separators is joined to at least a portion of the surplus portion of the second one of the inside separators.

10. The electrode assembly of claim 9 , wherein the surplus portion of the first outside separator is joined to the surplus portion of the first surface of the first one of the inside separators with unjoined portions being disposed at regular intervals, and the surplus portion of the second surface of the first one of the inside separators may be joined to the surplus portion of the second one of the inside separators with unjoined portions being disposed at regular intervals.

11. The electrode assembly of claim 9 , wherein the surplus portion of the first outside separator is joined to the entire surplus portion of the first surface of the first one of the inside separators, and the surplus portion of the second surface of the first one of the inside separators is joined to the entire surplus portion of the second one of the inside separators.

12. The electrode assembly of claim 8 , wherein the adhesive material is one or more selected from the group consisting of: polyfluorovinylidene (PVdF), polyvinylalcohol (PVOH), carboxylmethyl cellulose (CMC), starch, hydroxypropyl cellulose, regenerated cellulose, polyvinylpyrrolidone, tetrafluoroethylene, polyethylene, polypropylene, ethylene-propylene-diene terpolymer (EPDM), sulfonated EPDM, styrene butylene rubber, and fluorine rubber.

13. A battery cell having a structure in which the electrode assembly of claim 1 is stored in a variable battery case together with an electrolyte solution,
wherein both side end portions of the electrode assembly and the battery case in positions of facing each other are bent together in the same direction, so that a curved surface is formed on an outer surface of the battery cell.

14. The electrode assembly of claim 9 , wherein the adhesive material is one or more selected from the group consisting of: polyfluorovinylidene (PVdF), polyvinylalcohol (PVOH), carboxylmethyl cellulose (CMC), starch, hydroxypropyl cellulose, regenerated cellulose, polyvinylpyrrolidone, tetrafluoroethylene, polyethylene, polypropylene, ethylene-propylene-diene terpolymer (EPDM), sulfonated EPDM, styrene butylene rubber, and fluorine rubber.

Assignees

• Lg Chemical Ltd

Inventors

• You Min Kyu
• Kang Sung Joong
• Mok Eun Kyung
• Uhm In Sung

Classifications

• H01M50/136

  Flexibility or foldability · CPC title

• H01M50/105

  Pouches or flexible bags · CPC title

• H01M50/553

  Terminals adapted for prismatic, pouch or rectangular cells · CPC title

• H01M50/55

  on the same side of the cell · CPC title

• H01M50/461 Primary

  with adhesive layers between electrodes and separators · CPC title