Fuel cell vehicle and control method thereof

Patent metadata

Field	Value
Publication number	US-10780787-B2
Application number	US-201815900125-A
Country	US
Kind code	B2
Filing date	Feb 20, 2018
Priority date	Feb 22, 2017
Publication date	Sep 22, 2020
Grant date	Sep 22, 2020

Abstract

A control method of a fuel cell vehicle comprises estimating a load applied to an own vehicle that is the fuel cell vehicle and that runs on an estimated route by using current traffic flow information or the like in addition to the estimated route; determining whether an overload area is present on the estimated route by using the estimated load; and when it is determined that the overload area is present on the estimated route, performing an increasing process of increasing a cooling power of a cooling system to be greater than a cooling power set in an ordinary control mode before the own vehicle reaches the overload area.

First claim

What is claimed is:

1. A control method of a fuel cell vehicle equipped with a fuel cell as at least one driving energy source, the control method comprising:
controlling a cooling power of a cooling system of the fuel cell vehicle in an ordinary control mode, the cooling system configured to cool down the fuel cell of the fuel cell vehicle, wherein the ordinary control mode changes the cooling power of the cooling system to cause a temperature of the fuel cell to be within a predetermined reference temperature range, when it is determined that the temperature of the fuel cell is out of the predetermined reference temperature range, by using at least one of the temperature of the fuel cell, an amount of power generation by the fuel cell, or a load request in the fuel cell vehicle;
estimating, when the fuel cell vehicle is expected to run on an estimated route, a load applied to the fuel cell vehicle by using at least one of current traffic flow information indicating a current traffic flow on the estimated route, past traffic flow information on the estimated route, a driving history of the fuel cell vehicle, or a first parameter showing a past driving habit of the fuel cell vehicle and indicating a driving tendency of the fuel cell vehicle that is different from driving tendencies of other vehicles, in addition to the estimated route where the fuel cell vehicle is expected to run;
determining whether an overload area that is an area where the temperature of the fuel cell is higher than an appropriate temperature range is present on the estimated route, by using the estimated load; and
when it is determined that the overload area is present on the estimated route, performing an increasing process of increasing the cooling power of the cooling system before the fuel cell vehicle reaches the overload area, wherein
the increasing process increases the cooling power of the cooling system to be greater than a cooling power set in the ordinary control mode at a time when the increasing process is performed.

2. The control method according to claim 1 , wherein estimating the load applied to the fuel cell vehicle comprises:
estimating the load applied to the fuel cell vehicle that runs on the estimated route, by using at least one of the current traffic flow information on the estimated route, the past traffic flow information on the estimated route, the driving history of the fuel cell vehicle, or the first parameter indicating the driving tendency of the fuel cell vehicle; and
correcting the estimated load with a second parameter indicating the driving tendency of the fuel cell vehicle.

3. The control method according to claim 1 , wherein
the estimated route is estimated by using traffic flow information indicating at least one of a current traffic flow or a past traffic flow to specify a branch destination having a highest potential for selection at a branch point on a driving route of the fuel cell vehicle as a branch destination of the fuel cell vehicle.

4. The control method according to claim 1 , wherein performing the increasing process comprises:
maximizing the cooling power of the cooling system before the cooling power of the cooling system reaches a maximum in the ordinary control mode.

5. The control method according to claim 1 , the control method further comprising:
deriving a first temperature rise amount by which a temperature of a coolant configured to cool down the fuel cell is increased due to power generation of the fuel cell, a second temperature rise amount by which the temperature of the coolant is increased due to a factor other than the power generation of the fuel cell, and a heat release capacity of a radiator configured to cool down the coolant;
deriving a maximum temperature which the fuel cell reaches when the fuel cell vehicle runs on the estimated route in the ordinary control mode, by using the first temperature rise amount, the second temperature rise amount, and the heat release capacity; and
comparing the maximum temperature with an FC upper limit temperature that is set in advance as an upper limit temperature of the fuel cell, and when the maximum temperature is equal to or lower than the FC upper limit temperature, not performing the increasing process irrespective of determination that the overload area is present on the estimated route.

6. A fuel cell vehicle equipped with a fuel cell as at least one driving energy source, the fuel cell vehicle comprising:
a cooling system configured to cool down the fuel cell;
a cooling system controller configured to control a cooling power of the cooling system, the cooling system controller having an ordinary control mode as a control mode of controlling the cooling power, wherein the ordinary control mode changes the cooling power of the cooling system to cause a temperature of the fuel cell to be within a predetermined reference temperature range, when it is determined that the temperature of the fuel cell is out of the predetermined reference temperature range, by using at least one of the temperature of the fuel cell, an amount of power generation by the fuel cell, or a load request in the fuel cell vehicle; and
an acquirer configured to obtain a signal indicating a driving condition of the fuel cell vehicle that includes a change in an estimated running load of the fuel cell vehicle when the fuel cell vehicle is expected to run on an estimated route, wherein
when it is determined that an overload area that is an area where the temperature of the fuel cell is higher than an appropriate temperature range is present on the estimated route, the cooling system controller is configured to use the obtained signal and to perform an increasing process of increasing the cooling power of the cooling system before the fuel cell vehicle reaches the overload area, wherein
the increasing process increases the cooling power of the cooling system to be greater than a cooling power set in the ordinary control mode at a time when the increasing process is performed.

7. The fuel cell vehicle according to claim 6 , wherein
when it is determined that the overload area is present on the estimated route, the cooling system controller is configured to maximize the cooling power of the cooling system before the cooling power of the cooling system reaches a maximum in the ordinary control mode.

8. The fuel cell vehicle according to claim 6 , wherein
the cooling system includes a coolant configured to cool down the fuel cell and a radiator configured to cool down the coolant, and
the cooling system controller is configured:
to derive a first temperature rise amount by which a temperature of the coolant is increased due to power generation of the fuel cell, a second temperature rise amount by which the temperature of the coolant is increased due to a factor other than the power generation of the fuel cell, and a heat release capacity of the radiator;
to derive a maximum temperature which the fuel cell reaches when the fuel cell vehicle runs on the estimated route in the ordinary control mode, by using the first temperature rise amount, the second temperature rise amount, and the heat release capacity; and
to compare the maximum temperature with an FC upper limit temperature that is set in advance as an upper limit temperature of the fuel cell, and when the maximum temperature is equal to or lower than the FC upper limit temperature, not to perform the increasing process irrespective of whether the overload area is determined to be present on the estimated route.

Assignees

• Toyota Motor Co Ltd

Inventors

• Bandai Hiroyuki
• Mizukoshi Tomohiko

Classifications

• Y02T90/40

  Application of hydrogen technology to transportation, e.g. using fuel cells · CPC title

• H01M8/04 Primary

  Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids · CPC title

• B60L58/33 Primary

  by cooling · CPC title

• B60L2240/36

  Temperature of vehicle components or parts · CPC title

• Y02T90/16

  Information or communication technologies improving the operation of electric vehicles · CPC title