Mixing apparatus and single-use apparatus for a mixing apparatus

Patent metadata

Field	Value
Publication number	US-10780408-B2
Application number	US-201615178034-A
Country	US
Kind code	B2
Filing date	Jun 9, 2016
Priority date	Jul 6, 2015
Publication date	Sep 22, 2020
Grant date	Sep 22, 2020

Abstract

A mixing apparatus for mixing substances includes a single-use apparatus and a reusable apparatus. The single-use apparatus includes a flexible mixing tank configured to receive the at least two substances to be mixed, is plastic, and has a rotor arranged in the mixing tank. The rotor includes an impeller configured to mix the at least two substances, the impeller being magnetically contactlessly drivable and free of coils and permanent magnets. The reusable apparatus includes a support tank configured to receive the mixing tank and a stator configured to magnetically contactlessly drive the rotor about an axis of rotation in an operating state. The stator includes at least one permanent magnet configured to generate a permanent magnet flux and at least one winding configured to generate an electromagnetic flux, the permanent magnet flux and the electromagnetic flux together being capable of driving the rotor.

First claim

The invention claimed is:

1. A mixing apparatus for mixing at least two substances, comprising:
a single-use apparatus configured for single use; and
a reusable apparatus configured for multiple use,
the single-use apparatus comprising a flexible mixing tank configured to receive the at least two substances to be mixed, being plastic, and having a rotor arranged in the mixing tank, the rotor comprising an impeller configured to mix the at least two substances, the impeller being magnetically contactlessly drivable and free of coils and permanent magnets, and
the reusable apparatus comprising a support tank configured to receive the mixing tank and a stator configured to magnetically contactlessly drive the rotor about an axis of rotation in an operating state, the stator comprising at least one permanent magnet configured to generate a permanent magnet flux and at least one winding configured to generate an electromagnetic flux, the permanent magnet flux and the electromagnetic flux both together forming a resultant force contributing to a torque that is capable of driving the rotor.

2. A mixing apparatus in accordance with claim 1 , wherein the at least one winding is configured to generate the electromagnetic flux so as to not conduct the electromagnetic flux through the permanent magnet.

3. A mixing apparatus in accordance with claim 1 , wherein the stator is a bearing and drive stator configured to magnetically contactlessly drive the rotor about the axis of rotation in the operating state, and the rotor being configured to be magnetically contactlessly supported with respect to the stator.

4. A mixing apparatus in accordance with claim 1 , wherein the reusable apparatus has a separating can configured to receive the stator, and which is fixable with respect to the support tank.

5. A mixing apparatus in accordance with claim 4 , wherein the stator is surrounded at least radially by the separating can and the rotor is arranged outside the separating can with respect to a radial direction.

6. A mixing apparatus in accordance with claim 5 , wherein the single-use apparatus comprises a bucket including plastic, the bucket at least radially surrounding the separating can in an inserted state of the single-use apparatus and being arranged radially within the rotor.

7. A mixing apparatus in accordance with claim 1 , wherein the stator comprises pronounced poles.

8. A mixing apparatus in accordance with claim 1 , wherein the stator comprises an upper stator part having a plurality of pronounced upper poles configured to carry upper windings and a lower stator part having a plurality of pronounced lower poles configured to carry lower windings, the upper stator part and the lower stator part being arranged spaced apart from one another with respect to an axial direction, and the permanent magnet is disposed between the upper stator part and the lower stator part.

9. A mixing apparatus in accordance with claim 1 , wherein the rotor is passively magnetically supported in an axial direction.

10. A mixing apparatus in accordance with claim 1 , wherein the rotor is passively magnetically supported against tilting.

11. A mixing apparatus in accordance with claim 10 , wherein the rotor comprises a magnetically active core and an inner diameter of the rotor is at least 2.6 times as large as a height of the magnetically active core of the rotor.

12. A mixing apparatus in accordance with claim 1 , wherein the impeller is a first impeller and the rotor comprises a second impeller configured to mix the at least two substances, the first and second impellers being arranged spaced apart from one another with respect to an axial direction.

13. A mixing apparatus in accordance with claim 1 , wherein the rotor is a first rotor of at least two rotors arranged in the mixing tank, and each of the at least two rotors comprises an impeller configured to mix the at least two substances, being magnetically contactlessly drivable and being free of coils, the at least rotors being arranged spaced apart from one another and coaxially with respect to an axial direction in the operating state, and the reusable apparatus has first and second stators, each of the first and second stators being a bearing and drive stator, and each of the first and second stators comprising an upper stator part having a plurality of pronounced upper poles configured to carry upper windings and a lower stator part having a plurality of pronounced lower poles configured to carry lower windings, the upper stator part and the lower stator part of each of the first and second stators being arranged spaced apart from one another with respect to the axial direction, the permanent magnet is a first permanent magnet, the first permanent magnet and a second permanent is disposed are respectively disposed between the upper stator part and the lower stator part of the first and second stators, and the first and second stators are arranged spaced apart from one another with respect to the axial direction in the operating state.

14. A mixing apparatus in accordance with claim 7 , wherein the rotor includes a magnetically active core having a plurality of pronounced rotor poles which face the poles of the stator in the operating state.

15. An apparatus for a mixing apparatus for mixing at least two substances, comprising:
a reusable apparatus configured for multiple use; and
a single-use apparatus configured for a single use and comprising a flexible plastic mixing tank configured to receive the at least two substances to be mixed and a rotor arranged in the mixing tank, the rotor comprising an impeller configured to mix the at least two substances and a magnetically effective core having an inner diameter at least 2.6 times as large as a height of the magnetically effective core, and the rotor being configured to operate with a contactless magnetic drive, the single-use apparatus being configured to cooperate with the reusable apparatus and placed into a support tank of the reusable device, and the rotor being configured to be contactlessly driven by a stator of the reusable device about an axis of rotation by a rotating magnetic field, the rotor being free of coils and permanent magnets, the stator configured to magnetically contactlessly drive the rotor about an axis of rotation in an operating state, the stator comprising at least one permanent magnet configured to generate a permanent magnet flux and at least one winding configured to generate an electromagnetic flux, the permanent magnet flux and the electromagnetic flux both together forming a resultant force contributing to a torque that is capable of driving the rotor.

Assignees

• Levitronix Gmbh

Inventors

• Schöb Reto
• Hugel Jörg
• Holenstein Thomas

Classifications

• H02K21/38 Primary

  with rotating flux distributors, and armatures and magnets both stationary · CPC title

• B01F33/4533 Primary

  supporting the stirring element in one point · CPC title

• B01F35/4112

  at the bottom of the receptacle, e.g. by studs · CPC title

• B01F2101/22

  Mixing of ingredients for pharmaceutical or medical compositions · CPC title

• B01F35/513

  Flexible receptacles, e.g. bags supported by rigid containers · CPC title