Building integrated photovoltaic system with glass photovoltaic tiles

Patent metadata

Field	Value
Publication number	US-10778139-B2
Application number	US-201715662241-A
Country	US
Kind code	B2
Filing date	Jul 27, 2017
Priority date	Oct 27, 2016
Publication date	Sep 15, 2020
Grant date	Sep 15, 2020

Abstract

Building integrated photovoltaic (BIPV) systems provide for solar panel arrays with improved aesthetics and efficiency that can replace a conventional roof surface structure. These BIPV systems can utilize photovoltaic PV roof tiles defined as glass tiles having photovoltaic elements embedded or incorporated into the body of the roof tile. Such PV roof tiles can include one or more lapping features for interfacing with adjacent tiles and features for electrically connecting multiples tiles within a course to an external power optimizer. Such PV roof tiles can utilize stamped glass that is stamped to define these features within an integrated glass tile and can further include texture, striations on the glass tile and/or color matched back layers or various other components to obscure visibility of any embedded solar cells and provide a more pleasing appearance.

First claim

The invention claimed is:

1. A PV roof tile comprising:
one or more solar cells;
a planar glass member overlaying the one or more solar cells;
a substrate supporting the one or more solar cells within a cavity and affixed to the planar glass member so as to encase the one or more solar cells therebetween; and
a plurality of electrical contacts electrically coupled with the one or more solar cells that are accessible from an exterior of the planar glass member and the substrate affixed thereto, wherein the plurality of electrical contacts is disposed within a connector disposed along an up-roof portion of the PV roof tile that is configured to be accessible for connection with a corresponding connector from an up-roof direction when the PV roof tile is mounted on or within a roof, wherein the plurality of electrical contacts disposed within the connector is on an underside of the solar roof tile, each being configured to electrically connect with a busbar within a mounting track configured for mounting on a roof.

2. A building integrated photovoltaic system comprising:
a first plurality of PV roof tiles, each being according to claim 1 , that are electrically connected in a string when arranged within a first course on a roof surface;
a first wire bussing electrically connected to each connector of the first plurality of PV roof tiles; and
a first optimizer coupled with the first wire bussing.

3. The building integrated photovoltaic system of claim 2 , wherein the first wire bussing between the first plurality of PV roof tiles is configured for carrying low voltage, the system further including:
a high voltage wiring electrically connected to the first optimizer for carrying a high voltage DC or a high voltage AC to a main panel of a building on which the system is installed.

4. The building integrated photovoltaic system of claim 2 , wherein the first wire bussing and the plurality of electrical contacts of the first plurality of PV roof tiles are configured such that at least some of the first plurality of PV roof tiles are electrically connected within the string when arranged within a second course down-roof of the first course.

5. The building integrated photovoltaic system of claim 2 , further comprising:
a second plurality of PV roof tiles, each being according to claim 1 , that are electrically connected in a string when arranged within a second course down-roof and adjacent the first course on the roof surface; and
a second wire bussing electrically connected to each connector of the plurality of PV roof tiles.

6. The building integrated photovoltaic system of claim 5 , wherein the first and second wire bussings are both electrically connected to the first optimizer.

7. The building integrated photovoltaic system of claim 5 , wherein the second wire bussing is electrically connected to a second optimizer.

8. The building integrated photovoltaic system of claim 2 , the first wire bussing comprising a wiring harness having a number of taps for connecting to a plurality of PV roof tiles and terminating in the first optimizer.

9. The building integrated photovoltaic system of claim 2 , the first wire bussing comprising a busbar track.

Assignees

• Tesla Inc

Inventors

• Almy Charles Bernardo
• Atchley Brian Edward
• Bautista Garret Anthony

Classifications

• H10F77/00

  Constructional details of devices covered by this subclass (constructional details of integrated devices, or assemblies of multiple devices, comprising at least one element in which radiation controls the flow of current H10F39/00) · CPC title

• H10F19/807

  Double-glass encapsulation, e.g. photovoltaic cells arranged between front and rear glass sheets · CPC title

• H10F19/80

  Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells · CPC title

• H02S40/34

  comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes · CPC title

• H02S40/36

  characterised by special electrical interconnection means between two or more PV modules, e.g. electrical module-to-module connection · CPC title