Fuel cell electrode and fuel cell using the same

Patent metadata

Field	Value
Publication number	US-10777822-B2
Application number	US-201715792793-A
Country	US
Kind code	B2
Filing date	Oct 25, 2017
Priority date	May 8, 2017
Publication date	Sep 15, 2020
Grant date	Sep 15, 2020

Abstract

A fuel cell electrode comprises a three-dimensional porous composite structure comprising a porous structure comprising a plurality of metal ligaments and a plurality of pores; and at least one carbon nanotube structure embedded in the porous structure and comprising a plurality of carbon nanotubes joined end to end by van der Waals attractive force, wherein the plurality of carbon nanotubes are arranged along a same direction.

First claim

What is claimed is:

1. A fuel cell electrode, comprising:
a porous structure comprising a plurality of metal ligaments, wherein a plurality of pores is formed by adjacent metal ligaments; and
at least one carbon nanotube structure embedded in the porous structure and comprising a plurality of carbon nanotubes joined end to end by van der Waals attractive force, wherein the plurality of carbon nanotubes are arranged along a same direction, one of the plurality of carbon nanotubes comprises a first portion and a second portion, the first portion is embedded inside of one of the plurality of metal ligaments, and the second portion is in one of the plurality of pores.

2. The fuel cell electrode of claim 1 , wherein further comprising a material with catalytic property located on a surface of the porous structure.

3. The fuel cell electrode of claim 2 , wherein the material with catalytic property are nano-oxides.

4. The fuel cell electrode of claim 1 , wherein a size of each of the plurality of pores is less than or equal to 100 μm.

5. The fuel cell electrode of claim 1 , wherein a material of the plurality of metal ligaments is an inert metal.

6. The fuel cell electrode of claim 1 , wherein the at least one carbon nanotube structure comprises a plurality of carbon nanotube structures spaced from each other.

7. The fuel cell electrode of claim 6 , wherein an angle between carbon nanotubes in adjacent spaced carbon nanotube structures is in a range from 0° to 90°.

8. The fuel cell electrode of claim 7 , wherein the adjacent spaced carbon nanotube structure are parallel with each other.

9. The fuel cell electrode of claim 1 , wherein the carbon nanotube structure comprises at least one carbon nanotube film, the at least one carbon nanotube film is a drawn carbon nanotube film comprising a plurality of successively oriented carbon nanotube segments joined end-to-end by van der Waals force therebetween.

10. The fuel cell electrode of claim 9 , wherein the at least one carbon nanotube film comprises a plurality of carbon nanotube films coplanar or stacked.

11. The fuel cell electrode of claim 10 , wherein an angle between carbon nanotubes in adjacent stacked carbon nanotube films is in a range from 0° to 90°.

12. The fuel cell electrode of claim 1 , wherein the at least one carbon nanotube structure and the porous structure have a common interface.

13. The fuel cell electrode of claim 1 , wherein a material of the porous structure is selected from the group consisting of mercury, silver, platinum, and aurum.

14. The fuel cell electrode of claim 1 , wherein the one of the plurality of carbon nanotubes further comprises a third portion, and the third portion extends out of the one of the plurality of pores.

15. The fuel cell electrode of claim 1 , wherein the plurality of carbon nanotubes is joined end to end by van der Waals attractive force along an extending direction of the plurality of carbon nanotubes.

16. A fuel cell comprising:
an anode and a cathode, at least one of the anode and the cathode comprising a three-dimensional porous composite structure, the three-dimensional porous composite structure comprising:
a porous structure comprising a plurality of metal ligaments, wherein a plurality of pores is formed by adjacent metal ligaments; and
at least one carbon nanotube structure embedded in the porous structure and comprising a plurality of carbon nanotubes joined end to end by van der Waals attractive force, wherein the plurality of carbon nanotubes are arranged along a same direction, one of the plurality of carbon nanotubes comprises a first portion and a second portion, the first portion is embedded inside of one of the plurality of metal ligaments, and the second portion is in one of the plurality of pores;

a container having the anode, the cathode and electrolytes therein; and
two gas paths configured to provide fuel gas and oxidant gas.

Assignees

• Univ Tsinghua
• Hon Hai Prec Ind Co Ltd

Inventors

• Fu hong-ying
• Li Wen-Zhen

Classifications

• H01M4/8853

  Electrodeposition · CPC title

• H01M4/8807

  Gas diffusion layers · CPC title

• H01M4/8673

  Electrically conductive fillers · CPC title

• H01M4/8882

  Heat treatment, e.g. drying, baking · CPC title

• H01M4/8605 Primary

  Porous electrodes · CPC title