Method and a system for controlling a velocity of a conveyance path

Patent metadata

Field	Value
Publication number	US-10775772-B2
Application number	US-201616341480-A
Country	US
Kind code	B2
Filing date	Oct 12, 2016
Priority date	Oct 12, 2016
Publication date	Sep 15, 2020
Grant date	Sep 15, 2020

Abstract

A method for controlling a velocity of a conveyance path of a system including an industrial robot, a first conveyance path configured to transfer items within a working area (b 2 ) of the robot with a velocity v 1 , and a second conveyance path configured to transfer empty places within the working area (b 2 ) of the robot with a velocity v 2 . The method includes: obtaining position data for a plurality of items and for a plurality of empty places; creating one or more pairs including one of the empty places of the plurality of empty places and a respective item of the plurality of items; calculating, for one of the one or more pairs, a time t As for the empty place of the one pair and a time t Bk for the item of the one pair to reach a border of the working area (b 2 ) based on position data for the one pair and the velocities v 1 and v 2 ; and controlling the velocity v 2 of the second conveyance path based on a difference between the time t As and a time (t Bk +Δt), where Δt is a predetermined time difference.

First claim

The invention claimed is:

1. A method for controlling a velocity of a conveyance path of a system including an industrial robot, a first conveyance path configured to transfer items within a working area (b 2 ) of the robot with a velocity v 1 , and a second conveyance path configured to transfer empty places within the working area (b 2 ) of the robot with a velocity v 2 ; wherein the method includes:
obtaining position data for a plurality of items transferred on the first conveyance path;
obtaining position data for a plurality of empty places transferred on the second conveyance path;
creating one or more pairs including one of the empty places of the plurality of empty places and a respective item of the plurality of items;
calculating, for one of the one or more pairs, a time t As for the empty place of the one pair and a time T Bk for the item of the one pair to reach a border of the working area (b 2 ) based on position data for the one pair and on the velocities v 1 and v 2 ; and
controlling the velocity v 2 of the second conveyance path based on a difference between the time t As and a time (t Bk +Δt), where Δt is a predetermined time difference.

2. The method according to claim 1 , wherein the creating one or more pairs include creating one or more pairs including one of the empty places and a respective item having the same order number in the running direction in relation to the border based on the position data.

3. The method according to claim 1 , wherein the controlling includes increasing the velocity v 2 of the second conveyance path if the time t As , is greater than the time (t Bk +Δt) for the one pair.

4. The method according to claim 1 , wherein the method includes to perform said calculating for up to N pairs starting from the border, and if for all the N pairs the time t As is less than the time (t Bk +Δt), the controlling includes decreasing the velocity v 2 of the second conveyance path.

5. The method according to claim 4 , wherein the N pairs starting from the border are N consecutive pairs starting from the border.

6. The method according to claim 1 , wherein the border of the working area (b 2 ) is the most upstream border that crosses the first conveyance path and the second conveyance path.

7. The method according to claim 1 , wherein the border of the working area (b 2 ) is a most downstream border that crosses the first conveyance path and the second conveyance path.

8. The method according to claim 1 , including comparing a characteristic of the empty place of a pair with a limit for the characteristic indicating when the second conveyance path at latest can be stopped such that the empty place still remains within the working area (b 2 ) of the robot, and if the characteristic of the empty place is less or equal to the characteristic limit, the controlling includes stopping or reducing the velocity of the second conveyance path.

9. The method according to claim 8 , wherein the characteristic is the time t As to a most downstream border or a distance for the empty place to the most downstream border.

10. The method according to claim 1 , wherein the plurality of items also includes any item held by the robot.

11. The method according to claim 1 , including
determining both a number of empty places and a number of items within the working area (b 2 ) of the robot;
increasing the velocity v 2 of the second conveyance path if the number of items is greater than the number of empty places.

12. The method according to claim 11 , wherein the number of items also includes any item held by the robot.

13. A system including an industrial robot, a first conveyance path configured to transfer items within a working area (b 2 ) of the robot with a velocity v 1 , and a second conveyance path configured to transfer empty places within the working area (b 2 ) of the robot with a velocity v 2 , wherein the first conveyance path and the second conveyance path have the same running direction; the system further includes a control system including a processing circuitry, characterized in that the processing circuitry is configured to execute the method according to claim 1 .

14. The system according to claim 13 , further including a sensor system arranged to monitor the first conveyance path and the second conveyance path in order to obtain position data.

15. The method according to claim 2 , wherein the controlling includes increasing the velocity v 2 of the second conveyance path if the time t As is greater than the time (t Bk +Δt) for the one pair.

16. The method according to claim 2 , wherein the method includes to perform said calculating for up to N pairs starting from the border, and if for all the N pairs the time t As is less than the time (t Bk +Δt), the controlling includes decreasing the velocity v 2 of the second conveyance path.

17. The method according to claim 2 , wherein the border of the working area (b 2 ) is the most upstream border that crosses the first conveyance path and the second conveyance path.

18. The method according to claim 2 , wherein the border of the working area (b 2 ) is a most downstream border that crosses the first conveyance path and the second conveyance path.

19. The method according to claim 2 , including comparing a characteristic of the empty place of a pair with a limit for the characteristic indicating when the second conveyance path at latest can be stopped such that the empty place still remains within the working area (b 2 ) of the robot, and if the characteristic of the empty place is less or equal to the characteristic limit, the controlling includes stopping or reducing the velocity of the second conveyance path.

Assignees

• Abb Schweiz Ag

Inventors

• Lager Anders

Classifications

• G05B19/416 Primary

  characterised by control of velocity, acceleration or deceleration (G05B19/19 takes precedence) · CPC title

• B25J9/0093

  co-operating with conveyor means · CPC title

• G05B19/4182 Primary

  manipulators and conveyor only · CPC title

• G05B2219/39101

  Cooperation with one or more rotating workpiece holders, manipulators · CPC title

• Y02P90/02

  Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS] · CPC title