Fluid for purifying heat engines and methods for preparing said fluids by emulsification

Patent metadata

Field	Value
Publication number	US-10774709-B2
Application number	US-201615775461-A
Country	US
Kind code	B2
Filing date	Oct 20, 2016
Priority date	Nov 13, 2015
Publication date	Sep 15, 2020
Grant date	Sep 15, 2020

Abstract

The present invention describes a fluid which is suitable for the decontamination of heat engines which can carry out, at the same time, both the catalytic reduction of oxides of nitrogen (NOx) contained in exhaust gases and assist in the regeneration of the particulate filter (PF). The invention also describes several embodiments of said fluid consisting of producing an oil-in-water type emulsion.

First claim

The invention claimed is:

1. A fluid for the decontamination of heat engines in order to be able to carry out, at the same time, both the selective catalytic reduction of oxides of nitrogen contained in exhaust gases as well as assisting in the regeneration of the particulate filter (PF) by catalytic combustion of particles of soot deposited in the particulate filter, the fluid comprising:
an oil-in-water emulsion comprising:
an aqueous solution of at least one reducing compound or precursor of a reducing compound, the aqueous solution of at least one reducing compound or precursor of a reducing compound being a solution of urea, 32.5±0.7% by weight in solution in demineralized water or being a solution of at least one of ammonium formate, ammonium carbamate, and guanidine salts in water,
a dispersion of metal oxides in a hydrocarbon or a mixture of hydrocarbons, and
a surfactant or a mixture of surfactants enabling the production and stabilization of a stable oil-in-water type emulsion, the surfactant or mixture of surfactants comprising a nonionic surfactant soluble in water and having an HLB (hydrophilic/lipophilic balance) in the range 7 to 16 selected from any mixture produced from the chemical families sorbitan esters, ethoxylated sorbitan esters, ethylene oxide (EO)/propylene oxide (PO) block copolymers, ethoxylated fatty acids or alcohols, ethoxylated fatty acid esters, ethoxylated octylphenols, alkylpolyglucosides or APG, alone or as a mixture.

2. The fluid for the decontamination of heat engines, as claimed in claim 1 , in which the metal oxides, used alone or in combination, are selected from the following list of metals: Fe, Cu, Ni, Co, Zn, Mn, Ti, V, Sr, Pt, Ce, Ca, Li, Na, Nb.

3. The fluid for the decontamination of heat engines as claimed in claim 1 , in which the dispersion of metal oxides is in the form of a dispersion of an oxide of iron or a mixture of oxides of iron in a mixture of hydrocarbons of the Eolys Powerflex® type.

4. The fluid for the decontamination of heat engines as claimed in claim 1 , in which the reducing compound or precursor of a reducing agent in aqueous solution is selected from urea, ammonia, formamide, and ammonium salts.

5. The fluid for the decontamination of heat engines as claimed in claim 1 , in which the concentration of metal ion in the emulsion produced using the surfactant or surfactants with the reducing compound or precursor of a reducing agent is in the range 10 to 10000 ppm.

6. The fluid for the decontamination of heat engines as claimed in claim 1 , in which the aqueous solution of at least one reducing compound or precursor of a reducing compound is urea, 32.5±0.7% by weight in solution in demineralized water.

7. The fluid for the decontamination of heat engines as claimed in claim 1 , in which the solution of the reducing compound is prepared from the commercially available product AdBlue®.

8. The fluid for the decontamination of heat engines as claimed in claim 1 , in which the fluid remains stable at a temperature in the range −11° C. to +60° C.

9. A process for the preparation of fluid for the decontamination of heat engines as claimed in claim 1 , in which a surfactant is added to an aqueous solution of at least one reducing compound or precursor of a reducing agent, followed by addition of the dispersion of metal oxides which is emulsified by means of a mixing system, then diluting by adding the aqueous solution of at least one reducing compound or precursor of a reducing agent in order to obtain the desired metal oxides content.

10. Use of the fluid for the decontamination of heat engines as claimed in claim 1 , in an internal combustion engine of the diesel type, the injection of said fluid being carried out upstream of the SCR and PF systems for the treatment of exhaust gases and being operated as a function of the operational conditions of the heat engine.

11. The fluid for the decontamination of heat engines, as claimed in claim 1 , in which the metal oxides, used alone or in combination, are selected from the following list of metals: Fe, Ce, Cu, Sr.

12. The fluid for the decontamination of heat engines as claimed in claim 1 , in which the aqueous solution of at least one reducing compound or precursor of a compound is a solution of at least one of ammonium formate, ammonium carbamate, and guanidine salts in water.

13. The fluid for the decontamination of heat engines as claimed in claim 1 , in which the concentration of metal ion in the emulsion produced using the surfactant or surfactants with the reducing compound or precursor of a reducing agent is in the range 10 to 5000 ppm.

14. The fluid for the decontamination of heat engines as claimed in claim 1 , in which the concentration of metal ion in the emulsion produced using the surfactant or surfactants with the reducing compound or precursor of a reducing agent is in the range 10 to 2000 ppm.

15. A process for the decontamination of heat engines, comprising injecting the fluid for the decontamination of heat engines as claimed in claim 1 directly into an exhaust system of an internal combustion engine of the diesel type upstream of the SCR and PF systems for the treatment of exhaust gases and being operated as a function of the operational conditions of the heat engine.

16. The fluid for the decontamination of heat engines as claimed in claim 1 , in which the aqueous solution of at least one reducing compound or precursor of a compound is a solution of guanidinium formate in water.

Assignees

• Ifp Energies Now
• Fp Energies Now

Inventors

• Dalmazzone Christine
• Raux Stephane

Classifications

• B01D46/82

  with catalysts · CPC title

• B01D53/9418

  for removing nitrogen oxides by selective catalytic reduction [SCR] using a reducing agent in a lean exhaust gas · CPC title

• B01D2251/2067

  Urea · CPC title

• F01N3/2066

  Selective catalytic reduction [SCR] · CPC title

• B01D2251/80

  Organic bases or salts · CPC title