Method for manufacturing a decorative panel

Patent metadata

Field	Value
Publication number	US-10773542-B2
Application number	US-201715789056-A
Country	US
Kind code	B2
Filing date	Oct 20, 2017
Priority date	Oct 21, 2016
Publication date	Sep 15, 2020
Grant date	Sep 15, 2020

Abstract

The present disclosure relates to a method for manufacturing decorative panels made of flat glass for electronic household appliances, in particular household appliances that are fixed in position. The method comprises, in the specified order, at least the steps of providing a flat glass, producing a blank decorative panel by forming the provided flat glass with at least one of the steps of forming the outer contour of the decorative panel, edge treatment, or making at least one indentation on the operational front, the thermal tempering of the produced blank decorative panel, and applying at least one decorative print on the operational back of the thermally tempered blank decorative panel by means of a digital printing method.

First claim

What is claimed is:

1. A method for manufacturing a decorative panel, which has an operational front and an operational back, which comprises, in the specified order, at least the following steps:
providing a flat glass produced by a floatation method, wherein the flat glass comprises an atmospheric side and a tin side;
producing a blank decorative panel by performing at least one of the following steps on the flat glass: forming the outer contour of the decorative panel, edge treatment, and making at least one indentation on the operational front;
tempering the produced blank decorative panel thermally;
applying at least one decorative print on the operational back of the thermally tempered blank decorative panel with a digital printing method, wherein the operational back of the thermally tempered blank decorative panel is the atmospheric side.

2. The method according to claim 1 , wherein the flat glass is soda-lime glass.

3. The method according to claim 1 , wherein the flat glass has a thickness of at least 2 mm to 8 mm.

4. The method according to claim 1 , wherein the decorative print is applied less than 3 days after conclusion of the tempering step.

5. The method according to claim 1 , wherein the decorative print is applied less than 1 hour after conclusion of the tempering step.

6. The method according to claim 1 , wherein, prior to the application of the decorative print, no adhesion-promoting layer is applied onto the blank decorative panel.

7. The method according to claim 1 , wherein the digital printing comprises ink-jet printing.

8. The method according to claim 7 , wherein the ink jet printing is expressed as CMYKW five-color printing.

9. The method according to claim 8 , wherein the CMYKW five-color printing is cured by irradiation with light that comprises wavelengths of less than 450 nm.

10. The method according to claim 1 , further comprising, after the applying step, thermally post-treating step the blank decorative panel at a temperature of less than 500° C.

11. The method according to claim 1 , further comprising the step of applying at least one additional decorative print on the operational front or back, prior to the thermal tempering of the blank decorative panel, with ink-jet printing, screen printing, or template printing using glass frit, wherein the at least one additional decorative print is burned onto the surface of the blank decorative panel during the thermal tempering process.

12. The method according to claim 1 , further comprising the step of applying at least one effect layer elected from the group of pearl luster, mirror, or metal effects to the operational front or back with screen printing, template printing, roller coating, spray coating, or sputtering.

13. The method according to claim 1 , further comprising the step of applying at least one decorative print is onto the surface of the at least one indentation on the operational front prior to the thermal tempering step, with ink-jet printing or pad printing using glass frit, wherein the decorative print is burned onto the surface of the blank decorative panel during the thermal tempering process.

14. The method according to claim 1 , further comprising the step of applying at least one additional decorative print or functional layer onto the operational front of the thermally tempered blank decorative panel.

15. The method according to claim 1 , further comprising the step of applying at least one decorative print in the at least one indentation on the operational front of the thermally tempered blank decorative panel with a digital printing method.

16. The method according to claim 1 , further comprising the step of, after the applying of the print step, applying a protective coating on this print with digital printing, screen printing, roller application, spray coating, or slot die coating.

17. The method according to claim 1 , further comprising the step of, after the applying of the decorative print step, applying an electrically conductive print.

18. The method according to claim 1 , further comprising, prior to the applying of the print step, applying an adhesion-promoting layer onto the operational back.

19. The method according to claim 18 , wherein the adhesion-promoting layer is applied with digital printing.

20. The method according to claim 1 , wherein the decorative panel is a control panel or external door glazing for electronic household appliances.

21. A method for manufacturing a decorative panel, which has an operational front and an operational back, which comprises, in the specified order, at least the following steps:
providing a flat glass that is a soda-lime glass;
producing a blank decorative panel by performing at least one of the following steps on the flat glass: forming the outer contour of the decorative panel, edge treatment, and making at least one indentation on the operational front;
tempering the produced blank decorative panel thermally;
applying at least one decorative print on the operational back of the thermally tempered blank decorative panel with a digital printing method, wherein the at least one decorative print comprises organic dyes; and
curing the applied printing by irradiation, with light that comprises wavelengths of less than 450 nm.

22. A method for manufacturing a decorative panel, which has an operational front and an operational back, which comprises, in the specified order, at least the following steps:
providing a flat glass;
producing a blank decorative panel by performing at least one of the following steps on the flat glass: forming the outer contour of the decorative panel, edge treatment, and making at least one indentation on the operational front;
tempering the produced blank decorative panel thermally;
applying at least one decorative print on the operational back of the thermally tempered blank decorative panel with a digital printing method, wherein the digital printing comprises ink-jet printing.

23. A method for manufacturing a decorative panel, which has an operational front and an operational back, which comprises, in the specified order, at least the following steps:
providing a flat glass;
producing a blank decorative panel by performing at least one of the following steps on the flat glass: forming the outer contour of the decorative panel, forming the edge treatment, and making at least one indentation on the operational front;
tempering the produced blank decorative panel thermally;
applying an adhesion-promoting layer onto the operational back;
applying at least one decorative print on the operational back of the thermally tempered blank decorative panel with a digital printing method.

24. The method according to claim 23 , wherein the adhesion-promoting layer is applied with digital printing.

Assignees

• Schott Gemtron Corp
• Schott Ag

Inventors

• O'Ryan Adam
• Schwabe Carsten
• Mason Grant

Classifications

• B44F5/00 Primary

  Designs characterised by irregular areas, e.g. mottled patterns (imitating natural patterns or artistic work B44F9/00, B44F11/00) · CPC title

• H05B6/6435 Primary

  Aspects relating to the user interface of the microwave heating apparatus · CPC title

• Y10T428/24909

  Free metal or mineral containing · CPC title

• Y10T428/24851

  Intermediate layer is discontinuous or differential · CPC title

• B32B17/10266

  on glass pane · CPC title