Method for manufacturing fiber-reinforced plastic molded body

Patent metadata

Field	Value
Publication number	US-10773472-B2
Application number	US-201615571067-A
Country	US
Kind code	B2
Filing date	May 30, 2016
Priority date	Jun 2, 2015
Publication date	Sep 15, 2020
Grant date	Sep 15, 2020

Abstract

Provided is a method for manufacturing a fiber-reinforced plastic molded body by which, when a molded article having a hollow part is being molded using a molding mold, it is possible to deform the peripheral surface area of a core by increasing the pressure inside the core without using pressurized gas or pressurized fluid. A group of particles and the like including a particle group and a core block is accommodated in a flexible bag to form a core. The particle group is composed of multiple rigid particles. The core is arranged inside a prepreg containing a resin and fibers, and the prepreg including the core is arranged inside a molding mold and is molded by applying pressure.

First claim

The claims stand as follows:

1. A method for manufacturing a fiber-reinforced plastic molded body, the method comprising:
accommodating a particle group including rigid particles and a core block in a flexible bag to obtain a deformable core;
disposing the deformable core and a prepreg containing a resin and fibers inside a molding die such that the deformable core is disposed inside the prepreg,
subsequently compression molding the prepreg, and
pressing a part of an outer surface of the core at the time of the compression molding so as to provide fluidity to the particle group for deforming the deformable core.

2. The method according to claim 1 , wherein the core block has bendability.

3. The method according to claim 1 , wherein the core block has a shape in which a periphery orthogonal to a pressing direction is curved outward and bulges.

4. The method according to claim 1 , wherein the core block has a hollow shape.

5. The method according to claim 1 , wherein the core block is made of an elastically deformable material.

6. The method according to claim 2 , wherein the core block is a flexible tube.

7. The method according to claim 1 , wherein a bending elastic modulus of the rigid particles is 50 GPa or more.

8. The method according to claim 1 , wherein the rigid particles are ceramic particles.

9. The method according to claim 1 , wherein a rod is inserted into the inside of the molding die to press a part of the outer surface of the core.

10. The method according to claim 9 , wherein the rod is a piston rod.

11. The method according to claim 9 , further comprising
discharging the rigid particles to the outside of a molded article through an insertion position of the rod after completion of the compression molding.

Assignees

• Mitsubishi Chem Corp

Inventors

• Takano Tsuneo
• Honma Takashi

Classifications

• B29C70/46

  using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs · CPC title

• B29C70/461

  Rigid movable compressing mould parts acting independently from opening or closing action of the main mould · CPC title

• B29C2043/106

  using powder material · CPC title

• B29C70/342

  using isostatic pressure · CPC title

• B29C2043/3652

  Elastic moulds or mould parts, e.g. cores or inserts · CPC title