Detecting airborne particles

Patent metadata

Field	Value
Publication number	US-10773457-B2
Application number	US-201515562256-A
Country	US
Kind code	B2
Filing date	Jul 2, 2015
Priority date	Jul 2, 2015
Publication date	Sep 15, 2020
Grant date	Sep 15, 2020

Abstract

An airborne particle detector comprises a light source to emit a light beam through a target space adjacent to a heat source of a 3D printer, a detector to detect an amount of light of the light beam having passed through the target space, and a detection engine in communication with the light source and the detector to detect airborne particles in the target space using an amount of light detected by the detector.

First claim

What is claimed is:

1. A 3D printer, comprising:
a build platform on which the 3D printer is configured to form successive layers of an object being formed;
a heat source configured to direct heat to the build platform to support formation of the object;
a light source configured to emit a light beam through a target space over the build platform, wherein the target space is heated by the heat source;
a detector configured to detect an amount of light of the light beam having passed through the target space; and
a detection engine in communication with the light source and the detector configured to detect a quantity of airborne particles in the target space using the amount of light detected by the detector and lower a temperature of the heat source in response to detection of the quantity of airborne particles in the target space.

2. The 3D printer of claim 1 , wherein the detection engine detects the quantity of airborne particles in the target space by comparing the amount of light detected by the detector with a calibrated amount of light.

3. The 3D printer of claim 1 , wherein the airborne particles comprise 3D printing build material.

4. The 3D printer of claim 1 , wherein the light source and the detector are fixed relative to the heat source, and further comprising reflectors coupled to the heat source to direct the light beam through the target space.

5. The 3D printer of claim 1 , wherein the detection engine causes the 3D printer to remove the heat source in response to airborne particles being detected.

6. The 3D printer of claim 1 , wherein the detection engine causes the 3D printer to suspend printing in response to airborne particles being detected.

7. The 3D printer of claim 1 , wherein the detection engine causes the 3D printer to direct air flow through the target space to eliminate airborne particles.

8. The 3D printer of claim 1 , wherein the target space is a space immediately around the heat source in which operation of the heat source will ignite the airborne particles when the quantity of airborne particles exceeds a safe threshold quantity.

9. The 3D printer of claim 1 , further comprising:
a moveable powder platform that receives successive layers of a powdered build material; and
a spreader to spread powdered build material on the powder platform to form the successive layers, wherein operation of the spread may cause some of the powdered build material to become the airborne particles.

10. The 3D printer of claim 1 , wherein:
the heat source is coupled to a movable carriage for moving the heat source with respect to a layer of build material;
the light source and detector are stationary with respect to the movable carriage; and
the movable carriage further comprises reflectors to direct light from the heat source to the detector through the target space, the target space moving with the heat source on the movable carriage.

11. The 3D printer of claim 1 , wherein the heat source, light source and detector are all coupled to a moveable carriage.

12. A method for detecting powder cloud in the 3D printer of claim 1 , comprising:
with the light source, directing a light beam through the target space adjacent to the heat source of the 3D printer;
with the detector, detecting an amount of light of the light beam having passed through the target space; and
with the detection engine, comparing the amount of detected light with a calibrated amount of light to detect the presence of powder cloud.

13. The method of claim 12 , further comprising causing the heat source to be removed in response to powder cloud being detected.

14. The method of claim 12 , wherein the heat source is a fusing lamp housed in a mobile carriage.

15. A system for detecting airborne build material for 3D printers, comprising:
a light source configured to emit a light beam through a target space between a build platform and a heating lamp of the 3D printer;
a detector to configured detect an amount of light of the light beam having passed through the target space; and
a detection engine in communication with the light source and the detector, the detection engine configured to detect a quantity of airborne build material in the target space using the amount of light detected by the detector and lower a temperature in the target space caused by the light source in response to detection of the quantity of airborne particles in the target space.

16. The system of claim 15 , wherein the heating lamp is a fusing lamp housed in a mobile carriage.

17. The system of claim 15 , wherein the light source and the detector are fixed relative to the mobile carriage, and further comprising reflectors coupled to the mobile carriage to direct the light beam through the target space.

18. The system of claim 15 , wherein the detection engine detects airborne build material in the target space by comparing the amount of light detected by the detector with a calibrated amount of light.

19. The system of claim 15 , wherein the detection engine causes the 3D printer to turn off the heating lamp in response to airborne build material being detected.

20. A 3D printer, comprising:
a light source to emit a light beam through a target space adjacent to a heat source;
a detector to detect an amount of light of the light beam having passed through the target space;
a detection engine in communication with the light source and the detector, the detection engine configured to detect a quantity of airborne particles in the target space using the amount of light detected by the detector; and
a blower to create an air flow into the target space to blow the airborne particles away from the heat source in response to the detection engine determining that the quantity of airborne particles in the target space exceeds a threshold.

Assignees

• Hewlett Packard Development Co

Inventors

• Lopez Miguel Angel
• De Pena Alejandro Manuel
• Alejandre Ignacio

Classifications

• H04N23/67

  Focus control based on electronic image sensor signals · CPC title

• B22F10/322

  of the gas flow, e.g. rate or direction · CPC title

• B22F12/49

  Scanners · CPC title

• B22F12/224

  for motion along a direction within the plane of a layer · CPC title

• B22F12/17

  to heat the build chamber or platform · CPC title