Method for machining a surface of a component

Patent metadata

Field	Value
Publication number	US-10773357-B2
Application number	US-201615762796-A
Country	US
Kind code	B2
Filing date	May 30, 2016
Priority date	Oct 9, 2015
Publication date	Sep 15, 2020
Grant date	Sep 15, 2020

Abstract

A method for machining at least one portion of a surface of a component for a vehicle, which is painted with a layer of clear coat of a given first layer thickness. The component is situated in an inner space of a blasting chamber. An opening of at least one conveying device for a blasting material emerges into the inner space. The inner space of the blasting chamber and the component are placed entirely under a partial vacuum. Blasting material in a carrier air flow generated by the partial vacuum is supplied through the opening of the conveying device to the inner space. The portion of the surface being machined and the opening of the conveying device are moved relative to each other. The blasting material is shot from the opening of the conveying device onto the portion of the surface being machined.

First claim

The invention claimed is:

1. A method for machining at least one portion of a surface of a component for a vehicle, which is painted with a layer of clear coat of a given first layer thickness, wherein the method comprises:
situating the component in an inner space of a blasting chamber, wherein an opening of at least one conveying device for a blasting material emerges into the inner space of the blasting chamber,
placing the inner space of the blasting chamber and the component arranged therein entirely under a partial vacuum,
generating, by a partial vacuum source, a carrier air flow for blasting material to be provided into the blasting chamber, wherein said partial vacuum source is provided opposite the opening of the at least one conveying device and downstream of said opening,
supplying blasting material in the carrier air flow generated by the partial vacuum through the opening of the at least one conveying device to the inner space, wherein the portion of the surface being machined and the opening of the at least one conveying device are moved relative to each other,
machining the surface by shooting the blasting material from the opening of the at least one conveying device onto the portion of the surface being machined, wherein the blasting material is accelerated, by suction action provided on the carrier air flow by the partial vacuum source, onto the portion of the surface being machined.

2. The method according to claim 1 , wherein the blasting material is accelerated by combination with at least one additional gas flow suctioned by the partial vacuum source from the inner space, said at least one additional gas flow being under at least under atmospheric pressure, before impinging onto the surface being machined, wherein a terminal velocity of the impinging blasting material is greater than the flow velocity of the carrier air flow.

3. The method according to claim 2 , in which the terminal velocity is adjusted, by operation of the partial vacuum source, as a function of the type and shape of the surface being machined, the type of blasting material, the degree of loading of the carrier air flow with blasting material, the value of the partial vacuum in the carrier air flow, the blasting time and/or the blasting temperature.

4. The method according to claim 1 , in which at least 1% and at most 50% of the given first layer thickness of the layer of clear coat is removed from the surface of the component by machining the surface, whereby the surface of the component being machined becomes matte and a reduced second layer thickness of the layer of clear coat is formed.

5. The method according to claim 4 , in which the resulting matte surface of the component is then polished to a glossy finish.

6. The method according to claim 1 , in which the partial vacuum is adjusted to a value of at most 950 mbar.

7. The method according to claim 1 , in which free-flowing particles are used as the blasting material for the removal of a portion of the layer of clear coat, these particles having a size of at least 15 μm and at most 350 μm, the particles comprising at least one of: sand, plastic, glass beads, crushed glass, dry ice and/or soda.

8. The method according to claim 1 , in which the surface of the component is covered by a stencil except for the at least one portion being machined.

9. The method according to claim 6 , wherein the partial vacuum is adjusted to 200 mbar.

10. The method according to claim 7 , wherein a liquid, said liquid comprising at least one of: water or another liquid, is added to the blasting material.

11. The method according to claim 7 , wherein the particles have a size of 150 μm.

12. The method according to claim 7 , wherein the free-flowing particles are provided as at least one of a granulate and a powder.

Assignees

• Audi Ag

Inventors

• Brandl Erhard
• Langer Maurice
• Kuntze Thomas

Classifications

• B24C9/003

  Removing abrasive powder out of the blasting machine · CPC title

• B24C7/00

  Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts · CPC title

• B24C9/00

  Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material · CPC title

• B24C3/065

  with suction means for the abrasive and the waste material · CPC title

• B24C1/06

  for producing matt surfaces, e.g. on plastic materials, on glass · CPC title