Flat data transmission cable

Patent metadata

Field	Value
Publication number	US-10772203-B2
Application number	US-201916408387-A
Country	US
Kind code	B2
Filing date	May 9, 2019
Priority date	Jun 1, 2018
Publication date	Sep 8, 2020
Grant date	Sep 8, 2020

Abstract

A flat data transmission cable includes a plurality of juxtaposed wires, a plastic layer enclosing on the wires integrally and a metallic layer formed by a metal material belt arranged on an outer side of the plastic layer in a spiral winding way, each wire has a conductor. The metallic layer has at least an aluminum foil layer and a bonding layer arranged on the side of the aluminum foil layer facing to the plastic layer, the metallic layer is bonded to the outer side of the plastic layer by the bonding layer.

First claim

What is claimed is:

1. A flat data transmission cable, comprising:
a plurality of juxtaposed wires, and each wire having a conductor;
a plastic layer enclosing on the wires integrally;
a metallic layer formed by a metal material belt arranged on an outer side of the plastic layer in a spiral winding way;
wherein the metallic layer has at least an aluminum foil layer and a bonding layer arranged on the side of the aluminum foil layer facing to the plastic layer, the metallic layer is bonded to the outer side of the plastic layer by the bonding layer, the metal belt has a width W, in a length direction of the data transmission cable, the metal belt is wound with N rings, the data transmission cable has a length L, and the requirement of L<N*W is satisfied, an overlapping coating area is formed between every two adjacent rings of the metal belt, and the overlapping coating area has a width w along the width direction of the metal belt, the proportion of the width w of the overlapping coating area occupying the width W of the metal belt is 5% to 50%.

2. The flat data transmission cable as claimed in claim 1 , wherein the bonding layer is attached to the outer side of the plastic layer by hot melting, the metallic layer further has an insulating layer arranged on the side of the aluminum foil layer deviating from the plastic layer.

3. The flat data transmission cable as claimed in claim 2 , wherein the whole thickness of the metallic layer is defined in the range of 0.010 mm to 0.055 mm.

4. The flat data transmission cable as claimed in claim 1 , wherein the width W of the metal belt is defined not less than half of the whole width of the data transmission cable.

5. The flat data transmission cable as claimed in claim 1 , wherein the winding angle of the metal belt relative to the width direction of the data transmission cable is in the range of 40° to 55°.

6. The flat data transmission cable as claimed in claim 1 , wherein each wire has an insulative cladding layer enclosing on the conductor.

7. The flat data transmission cable as claimed in claim 6 , wherein in the thickness direction of the data transmission cable, the distance between the outer edge of the conductor and the outer edge of the plastic layer is in the range of 0.1 mm to 0.45 mm.

8. The flat data transmission cable as claimed in claim 6 , wherein each conductor has an outer diameter in the range of 31 to 34 AWG, and the ratio of the center distance between every two neighboring wires out of the plurality of wires to the outer diameter of the conductor is in the range of 1.4 to 2.8.

9. The flat data transmission cable as claimed in claim 8 , wherein the overall thickness of the data transmission cable is in the range of 0.3 mm to 1 mm.

10. The flat data transmission cable as claimed in claim 8 , wherein the wires are disposed in an equally spaced arrangement, and the outer diameter of the wire is equal to the center distance between the every two neighboring wires.

11. The flat data transmission cable as claimed in claim 6 , wherein the cladding layer is made of same kind material as the plastic layer.

12. The flat data transmission cable as claimed in claim 1 , wherein the wires are disposed in an equally spaced arrangement, there is a center distance d 0 between two adjacent wires, the number of the wires is n, the whole width of the data transmission cable is defined in the range of d 0 *n to d 0 *(n+2).

13. The flat data transmission cable as claimed in claim 1 , wherein in the case of per centimeter as a unit length, the ratio of the weight of the data transmission cable to the number of wires is in the range of 0.0080 to 0.0020 g/cm/wire.

14. The flat data transmission cable as claimed in claim 1 , wherein the data transmission cable further includes a mylar layer coated on the outside of the metallic layer in a spiral winding way, and the mylar layer and the metallic layer are defined in a cross-winding way.

15. The flat data transmission cable as claimed in claim 1 , wherein the data transmission cable has a horizontal flame retardant grade of FT-2 rating.

16. A flat data transmission cable, comprising:
a plurality of juxtaposed wires, and each wire having a conductor;
a plastic layer enclosing on the wires integrally;
a metallic layer formed by a metal material belt arranged on an outer side of the plastic layer in a spiral winding way;
wherein the metallic layer has at least an aluminum foil layer and a bonding layer arranged on the side of the aluminum foil layer facing to the plastic layer, the metallic layer is bonded to the outer side of the plastic layer by the bonding layer, the wires are disposed in an equally spaced arrangement, there is a center distance d 0 between two adjacent wires, the number of the wires is n, the whole width of the data transmission cable is defined in the range of d 0 *n to d 0 *(n+2).

17. A flat data transmission cable, comprising:
a plurality of juxtaposed wires, and each wire having a conductor;
a plastic layer enclosing on the wires integrally;
a metallic layer formed by a metal material belt arranged on an outer side of the plastic layer in a spiral winding way;
wherein the metallic layer has at least an aluminum foil layer and a bonding layer arranged on the side of the aluminum foil layer facing to the plastic layer, the metallic layer is bonded to the outer side of the plastic layer by the bonding layer, in the case of per centimeter as a unit length, the ratio of the weight of the data transmission cable to the number of wires is in the range of 0.0080 to 0.0020 g/cm/wire.

Assignees

• Alltop Electronics Suzhou Ltd

Inventors

• Ni Mindi
• Chen Yichang

Classifications

• H01B7/0054

  Cables with incorporated electric resistances · CPC title

• H01B7/295 Primary

  using material resistant to flame · CPC title

• H01B7/0861

  comprising one or more screens · CPC title

• H01B7/226

  Helicoidally wound metal wires or tapes · CPC title

• H01B7/0823

  Parallel wires, incorporated in a flat insulating profile · CPC title