Electrical power distribution system and method for a grid-tied reversible solid oxide fuel cell system

Patent metadata

Field	Value
Publication number	US-10770742-B2
Application number	US-201815900223-A
Country	US
Kind code	B2
Filing date	Feb 20, 2018
Priority date	Jul 1, 2015
Publication date	Sep 8, 2020
Grant date	Sep 8, 2020

Abstract

A Reversible Solid Oxide Fuel Cell (RSOFC) system includes a Reversible Solid Oxide Fuel Cell (RSOFC) unit, a bi-directional alternating current/direct current (AC/DC) converter, coupled to the RSOFC unit, a common bus, coupled to the bi-directional AC/DC converter and to a power grid, and a plurality of RSOFC subsystems, coupled to receive power only through the common bus. The RSOFC unit has a fuel cell mode, wherein the RSOFC unit produces electrical power from fuel, and an electrolysis mode, wherein the RSOFC unit consumes electrical power to produce the fuel. The bi-directional AC/DC converter is coupled to the RSOFC unit, and is configured to convert direct current (DC) electrical power produced by the RSOFC unit into outgoing alternating current (AC) power, and to convert incoming AC power into DC power for consumption by the RSOFC unit in electrolysis mode.

First claim

What is claimed is:

1. A method for controlling a Reversible Solid Oxide Fuel Cell (RSOFC) system, comprising:
selectively operating a fuel cell unit of a Reversible Solid Oxide Fuel Cell (RSOFC) system in either electrolysis mode or in fuel cell mode, wherein the RSOFC system is coupled to a power distribution system having a common bus that includes:
a power circuit breaker coupled to a bi-directional alternating-current-direct-current (AC/DC) converter that is coupled to the fuel cell unit; and
a plurality of subsystem circuit breakers coupled to a plurality of RSOFC subsystems;

providing power to the fuel cell unit from a power grid coupled to the RSOFC system via the common bus through the power circuit breaker and the AC/DC converter, when operating in electrolysis mode;
distributing power from the fuel cell unit to the power grid via the common bus through the power circuit breaker and the bi-directional AC/DC converter, when operating in fuel cell mode; and
powering the plurality of RSOFC subsystems via the common bus through the plurality of subsystem circuit breakers when the fuel cell unit operates in either electrolysis mode or fuel cell mode.

2. The method of claim 1 , further comprising:
selectively operating the fuel cell unit of the RSOFC system in either electrolysis mode or in fuel cell mode; and
providing power to the fuel cell unit from the power grid via the common bus using the bi-directional AC/DC converter, when operating in electrolysis mode.

3. The method of claim 2 , further comprising:
distributing power from the fuel cell unit to the power grid via the common bus using the bi-directional AC/DC converter, when operating in fuel cell mode.

4. The method of claim 1 , wherein the common bus includes a plurality of power circuit breakers coupled respectively to a plurality of bi-directional AC/DC converters that are respectively coupled to a plurality of fuel cell units of the RSOFC system, the method further comprising:
selectively operating the plurality of fuel cell units of the RSOFC system in either electrolysis mode or in fuel cell mode
providing power to the plurality of fuel cell units from the power grid via the common bus using the plurality of bi-directional AC/DC converter, when operating in electrolysis mode; and
isolating a selected one of the plurality of fuel cell units through actuation of a selected one of the plurality of power circuit breakers when a fault is detected in operation of the one of the plurality of fuel cell units, while allowing a reminder of the RSOFC system to operate.

5. The method of claim 4 , further comprising coupling each of the plurality of fuel cell units with a unique bi-directional AC/DC converter of the plurality of bi-directional AC/DC converters and with a unique power circuit breaker of the plurality of power circuit breakers, whereby actuation of one power circuit breaker of the plurality of power circuit breakers stops operation of only one bi-directional AC/DC converter associated with the one power circuit breaker.

6. The method of claim 1 , further comprising selectively operating the fuel cell unit in either electrolysis mode or in fuel cell mode in response to signals from the power grid to a controller of the RSOFC system, indicating a power demand or power surplus condition of the power grid.

7. The method of claim 1 , further comprising:
actuating the power circuit breaker remotely.

8. The method of claim 7 , wherein actuating the power circuit breaker remotely is performed using a controller that includes a processor and memory storing software for controlling the RSOFC system.

9. The method of claim 8 , wherein actuating the power circuit breaker remotely includes providing actuation signals to the power circuit breaker from a power circuit breaker control relay in response to control signals from the controller.

10. The method of claim 1 , wherein the RSOFC unit is configured to produce electrical power from hydrogen gas when in the fuel cell mode, and is configured to consume electrical power to produce hydrogen gas when in the electrolysis mode.

11. The method of claim 1 , wherein the common bus is configured to transmit 480 V alternating-current (AC), 3-phase power between the power grid, the bi-directional AC/DC converter, and the plurality of RSOFC subsystems.

12. The method of claim 11 , wherein the plurality of RSOFC subsystems include RSOFC system electrical devices, and one or more transformers for transforming the 480 V AC, 3-phase power for use by at least some of the RSOFC system electrical devices.

13. The Method of claim 1 , wherein plurality of RSOFC subsystems include a hydrogen compressor, a water supply system, a water deionizer, and a controller, the controller comprising a processor and system memory, and including software for controlling the RSOFC system.

14. A method for controlling a Reversible Solid Oxide Fuel Cell (RSOFC) system, comprising:
providing power to a fuel cell unit of a Reversible Solid Oxide Fuel Cell (RSOFC) system from a power grid while the fuel cell unit is operating in electrolysis mode;
distributing power from the fuel cell unit to the power grid while the fuel cell unit is operating in fuel cell mode; and
powering a plurality of RSOFC subsystems when the fuel cell unit operates in either electrolysis mode or fuel cell mode, wherein the providing power to the fuel cell unit and the distributing power from the fuel cell unit are performed through a power circuit breaker coupled to a bi-directional alternating-current-direct-current (AC/DC) converter that is coupled to the fuel cell unit, and wherein powering the plurality of RSOFC subsystems is performed through a plurality of subsystem circuit breakers, distinct from the power circuit breaker.

15. The method of claim 14 , further comprising:
providing power to a plurality of fuel cell units of the RSOFC system from the power grid when operating in electrolysis mode; and
distributing power from the plurality of fuel cell units to the power grid while operating in fuel cell mode, wherein the providing power to the plurality of fuel cell units and the distributing power from the plurality of fuel cell units are performed through a plurality of power circuit breakers coupled to a plurality of bi-directional AC/DC converters that are uniquely coupled to respective fuel cell units of the plurality of fuel cell unit.

16. The method of claim 15 , further comprising:
isolating a selected one of the plurality of fuel cell units through actuation of a selected one of the plurality of power circuit breakers when a fault is detected in operation of the one of the plurality of fuel cell units, while allowing a reminder of the RSOFC system to operate.

17. The method of claim 14 , further comprising selectively operating the fuel cell unit in either electrolysis mode or in fuel cell mode in response to signals from the power grid to a controller of the RSOFC system, indicating a power demand or power surplus condition of the power grid.

18. The method of claim 14 , further comprising actuating the power circuit breaker remotely.

19. The method of claim 18 , wherein actuating the power circuit breaker remotely is performed using a controller that includes a processor and memory storing software for controlling the RSOFC system.

20. The method of claim 19 , wherein actuating the power circuit breaker remotely includes providing actuation signals to the power circuit breaker from a power circuit breaker control relay in response to contr

Assignees

• Boeing Co

Inventors

• Mermelstein Joshua M
• Espinoza Sergio

Classifications

• H02J2101/30

  Fuel cells · CPC title

• H02J3/381

  Dispersed generators · CPC title

• H02J3/38

  Arrangements for feeding a single network from two or more generators or sources in parallel; Arrangements for feeding already energised networks from additional generators or sources in parallel · CPC title

• H01M8/0494

  of fuel cell stacks · CPC title

• H01M8/04679

  of fuel cell stacks · CPC title