Clutch drive unit and straddle type vehicle

Patent metadata

Field	Value
Publication number	US-10767710-B2
Application number	US-201615748222-A
Country	US
Kind code	B2
Filing date	Jun 17, 2016
Priority date	Aug 6, 2015
Publication date	Sep 8, 2020
Grant date	Sep 8, 2020

Abstract

A clutch drive unit 220 includes a crank arm 221 configured to rotate by rotary driving of a clutch actuator 231. The crank arm 221 includes an output pin 222 configured to press a master cylinder 232, and a receiving pin 223 configured to receive pressing force P from an extendable body 228. The extendable body 228 includes a lock spring 228a with such strength that the pressing force P is generated. The pressing force P allows pressing moment PM greater than reactive force moment RM based on reactive force R acting on the crank arm 221 from a clutch 210 to act on the crank arm 221. The extendable body 228 is, by the stretching force of the lock spring 228a, provided in a stretched state between the receiving pin 223 and a holder receiving pin 229.

First claim

The invention claimed is:

1. A clutch drive unit for mutually switching between transmission and blocking of drive force in a clutch of a straddle type vehicle, the vehicle including
an engine configured to generate the drive force by fuel combustion,
a transmission configured to change, for the drive force of the engine, a rotation speed by a plurality of gear trains forming a plurality of gear stages with different transmission gear ratios from one another, and
the clutch configured to selectively switch, by pressing force of a push rod, between transmission and blocking of the drive force from the engine to the transmission,
the clutch drive unit comprising:
a clutch actuator including a drive shaft to be rotatably driven;
a transmission gear including a large gear configured to engage with the drive shaft and a small gear provided concentric with respect to the large gear;
a crank arm comprising a tooth portion engaged with the small gear and configured to be rotated by a drive force of the clutch actuator transmitted from the transmission gear, the crank arm being coupled with the drive shaft;
an output pin provided on one side of the crank arm, the output pin configured to press an output rod;
a receiving pin provided on other side of the crank arm and at a position with a longer distance from a center of rotation of the crank arm than a distance between the output pin and the center of rotation of the crank arm;
a master cylinder configured to generate hydraulic pressure for pushing the push rod, the hydraulic pressure being generated by rotation of the crank arm which causes the output pin to press the output rod and to slide the output rod in a cylinder; and
an extendable body
comprising an elastic body configured to produce pressing force toward the center of rotation of the crank arm, and
rotatable about a holder receiving pin contacting one end of the extendable body while other end of the extendable body is in contact with the receiving pin, within a range of an angle θ 2 at which a pressing direction of the pressing force of the elastic body is toward the center of rotation of the crank arm and an angle θ 1 at which the pressing direction of the pressing force of the elastic body is against reactive force moment based on reactive force acting on the crank arm from the clutch through each of the push rod and the output rod, to cause pressing moment in a direction opposite to the reactive force moment to act on the crank arm, wherein

the extendable body provides the crank arm with the pressing force of the elastic body such that the pressing moment is greater than the reactive force moment, and
the distance between the center of rotation of the crank arm and the output pin is shorter than a distance between the center of rotation of the crank arm and a center of rotation of the transmission gear.

2. The clutch drive unit according to claim 1 , wherein
the angle θ 1 is an angle of rotation in a direction against an acting direction of the reactive force moment.

3. The clutch drive unit according to claim 1 , wherein
an angle sensor configured to detect an amount of rotation of the crank arm is further provided on a center shaft of rotation of the crank arm.

4. A straddle type vehicle including
an engine configured to generate drive force by fuel combustion,
a transmission configured to change, for the drive force of the engine, a rotation speed by a plurality of gear trains forming a plurality of gear stages with different transmission gear ratios from one another, and
a clutch configured to selectively switch, by pressing force of a push rod, between transmission and blocking of the drive force from the engine to the transmission,
the straddle type vehicle comprising
a clutch drive unit, wherein
the clutch drive unit includes
a clutch actuator including a drive shaft to be rotatably driven,
a transmission gear including a large gear configured to engage with the drive shaft and a small gear provided concentric with respect to the large gear,
a crank arm comprising a tooth portion engaged with the small gear and configured to be rotated by a drive force of the clutch actuator transmitted from the transmission gear, the crank arm being coupled with the drive shaft,
an output pin provided on one side of the crank arm, the output pin configured to press an output rod,
a receiving pin provided on other side of the crank arm and at a position with a longer distance from a center of rotation of the crank arm than a distance between the output pin and the center of rotation of the crank arm,
a master cylinder configured to generate hydraulic pressure for pushing the push rod, the hydraulic pressure being generated by rotation of the crank arm which causes the output pin to press the output rod and to slide the output rod in a cylinder, and
an extendable body
comprising an elastic body configured to produce pressing force toward the center of rotation of the crank arm, and
rotatable about a holder receiving pin contacting one end of the extendable body while other end of the extendable body is in contact with the receiving pin, within a range of an angle θ 2 at which a pressing direction of the pressing force of the elastic body is toward the center of rotation of the crank arm and an angle θ 1 at which the pressing direction of the pressing force of the elastic body is against reactive force moment based on reactive force acting on the crank arm from the clutch through each of the push rod and the output rod, to cause pressing moment in a direction opposite to the reactive force moment to act on the crank arm,

the extendable body provides the crank arm with the pressing force of the elastic body such that the pressing moment is greater than the reactive force moment, and
the distance between the center of rotation of the crank arm and the output pin is shorter than a distance between the center of rotation of the crank arm and a center of rotation of the transmission gear.

5. The clutch drive unit according to claim 2 , wherein
an angle sensor configured to detect an amount of rotation of the crank arm is further provided on a center shaft of rotation of the crank arm.

6. The clutch drive unit according to claim 1 , wherein the pressing moment becomes maximum when the crank arm reaches a rotation limit and the clutch is brought into the clutch OFF.

7. The clutch drive unit according to claim 1 , wherein the pressing moment becomes minimum when the crank arm is in a direction in which the pressing direction of the extendable body is toward the center of rotation of the crank arm.

8. The clutch drive unit according to claim 1 , wherein the crank arm comprises:
an arm body having a plate shape; and
the tooth portion at the arm body, the tooth portion configured to receive a rotary drive force of the clutch actuator, and
the tooth portion comprises multiple raised teeth intermittently project along an arc at a portion of an end portion of the arm body, and the tooth portion has a length corresponding to a rotation range of the crank arm.

Assignees

• Fcc Kk

Inventors

• Makita Shouji
• Miyachi Kazuyoshi
• Chiba Ryouhei
• Iida Kaoru

Classifications

• F16D2025/081

  Hydraulic devices that initiate movement of pistons in secondary cylinders for actuating clutches, i.e. primary cylinders · CPC title

• F16D25/086

  the clutch being actuated by a push rod extending coaxially through the input or output shaft · CPC title

• F16D28/00

  Electrically-actuated clutches (arrangements for synchronisation F16D23/02; clutches actuated directly by means of an electromagnet F16D27/00; automatic clutches F16D43/00 - F16D45/00; external control F16D48/00) · CPC title

• F16D29/005 Primary

  with a fluid pressure piston driven by an electric motor · CPC title

• B60K17/02

  characterised by arrangement, location, or kind of clutch · CPC title