Attachment structure of particulate sensor, particulate sensor, sensor attachment portion, and sensor attachment portion equipped gas flow pipe

Patent metadata

Field	Value
Publication number	US-10767541-B2
Application number	US-201916357441-A
Country	US
Kind code	B2
Filing date	Mar 19, 2019
Priority date	Mar 22, 2018
Publication date	Sep 8, 2020
Grant date	Sep 8, 2020

Abstract

A particulate sensor ( 1 ) having a sensor-side positioning portion ( 11 k ) for determining the circumferential position of a sensor main body ( 5 ) with respect to a sensor attachment portion ( 120 ) when the particulate sensor ( 1 ) is attached to the sensor attachment portion ( 120 ). The sensor attachment portion ( 120 ) has a pipe-side positioning portion ( 121 ) which conforms to the sensor-side positioning portion ( 11 k ) and is configured such that, when the particulate sensor ( 1 ) is attached to the sensor attachment portion ( 120 ), the circumferential position of the sensor main body ( 5 ) with respect to the sensor attachment portion ( 120 ) is always set to a fixed circumferential position.

First claim

What is claimed is:

1. An attachment structure of a particulate sensor for attaching the particulate sensor to a sensor attachment portion fixed to a gas flow pipe, the particulate sensor detecting the amount of particulates contained in a gas under measurement flowing through the gas flow pipe,
wherein the particulate sensor includes a tubular sensor main body extending in an axial direction and which can be attached to and detached from the sensor attachment portion,
wherein the sensor main body has a pipe interior disposition portion which is a portion of the sensor main body located on a forward end side in the axial direction and has the shape of a tube extending in the axial direction and which is disposed in the gas flow pipe when the particulate sensor is attached to the sensor attachment portion,
wherein the pipe interior disposition portion has one or more gas introduction openings which penetrate a wall portion of the pipe interior disposition portion and through which the gas under measurement is introduced into the sensor main body,
wherein the one or more gas introduction openings are formed in the pipe interior disposition portion such that, when an outer circumferential surface of the pipe interior disposition portion is viewed in a circumferential direction, a circumferential region of the pipe interior disposition portion which includes all the one or more gas introduction openings extends halfway or less in the circumferential direction of the pipe interior disposition portion,
wherein the particulate sensor has a sensor-side positioning portion which determines the circumferential position of the sensor main body with respect to the sensor attachment portion when the particulate sensor is attached to the sensor attachment portion,
wherein the sensor attachment portion has a pipe-side positioning portion which conforms to the sensor-side positioning portion and is configured such that, when the particulate sensor is attached to the sensor attachment portion with the sensor-side positioning portion and the pipe-side positioning portion being mated with each other, the circumferential position of the sensor main body with respect to the sensor attachment portion is always set to a fixed circumferential position,
whereby, when the particulate sensor is attached to the sensor attachment portion with the sensor-side positioning portion and the pipe-side positioning portion being mated with each other, the circumferential position of each of the one or more gas introduction openings within the gas flow pipe is always set to a fixed first circumferential position,
wherein the gas flow pipe has a hole-defining portion which defines a through hole penetrating a wall portion of the gas flow pipe and to which the sensor attachment portion is attached,
wherein the sensor attachment portion has a surrounding portion which has the shape of a tube extending in the axial direction and is disposed in the gas flow pipe, the surrounding portion surrounding a circumference of the pipe interior disposition portion of the sensor main body in a state in which the particulate sensor is attached to the sensor attachment portion fixed to the gas flow pipe,
wherein, in the state in which the particulate sensor is attached to the sensor attachment portion fixed to the gas flow pipe, a surrounding forward end portion which is a part of the surrounding portion located furthest to the forward end side in the axial direction is located on the forward end side, in the axial direction, of the gas introduction opening of the pipe interior disposition portion,
wherein the sensor attachment portion having the surrounding portion is at ground potential as a result of the sensor attachment portion being fixed to the gas flow pipe maintained at ground potential, and
wherein the pipe interior disposition portion of the sensor main body is electrically insulated from the sensor attachment portion and maintained at a reference potential different from the ground potential.

2. The attachment structure of a particulate sensor as claimed in claim 1 , wherein the one or more gas introduction openings positioned at the first circumferential position as a result of attachment of the particulate sensor to the sensor attachment portion are open toward a downstream side of the gas flow pipe, and
wherein the surrounding portion has a gas introduction window which is open toward the downstream side of the gas flow pipe and through which the one or more gas introduction openings can be visually recognized from the outside of the surrounding portion in a state in which the particulate sensor is attached to the sensor attachment portion fixed to the gas flow pipe.

3. A particulate sensor which is attached to a sensor attachment portion fixed to a gas flow pipe and adapted to detect the amount of particulates contained in a gas under measurement flowing through the gas flow pipe,
wherein the particulate sensor includes a tubular sensor main body extending in an axial direction and which can be attached to and detached from the sensor attachment portion,
wherein the sensor main body has a pipe interior disposition portion which is a portion of the sensor main body located on a forward end side in the axial direction and has the shape of a tube extending in the axial direction and which is disposed in the gas flow pipe when the particulate sensor is attached to the sensor attachment portion,
wherein the pipe interior disposition portion has one or more gas introduction openings which penetrate a wall portion of the pipe interior disposition portion and through which the gas under measurement is introduced into the sensor main body,
wherein the one or more gas introduction openings are formed in the pipe interior disposition portion such that, when an outer circumferential surface of the pipe interior disposition portion is viewed in a circumferential direction, a circumferential region of the pipe interior disposition portion which includes all of the one or more gas introduction openings extends halfway or less in the circumferential direction of the pipe interior disposition portion,
wherein the particulate sensor has a sensor-side positioning portion which always sets the circumferential position of the sensor main body with respect to the sensor attachment portion to a fixed circumferential position when the particulate sensor is attached to the sensor attachment portion,
whereby, when the particulate sensor is attached to the sensor attachment portion with the circumferential position of the sensor main body with respect to the sensor attachment portion being determined by the sensor-side positioning portion, the circumferential position of each of the one or more gas introduction openings within the gas flow pipe is always set to a fixed first circumferential position,
wherein the gas flow pipe has a hole-defining portion which defines a through hole penetrating a wall portion of the gas flow pipe and to which the sensor attachment portion is attached,
wherein the sensor attachment portion has a surrounding portion which has the shape of a tube extending in the axial direction and is disposed in the gas flow pipe, the surrounding portion surrounding a circumference of the pipe interior disposition portion of the sensor main body in a state in which the particulate sensor is attached to the sensor attachment portion fixed to the gas flow pipe,
wherein, in the state in which the particulate sensor is attached to the sensor attachment portion fixed to the gas flow pipe, a surrounding forward end portion which is a part of the surrounding portion located furthest to the forward end side in the axial direction is located on the forward end side, in the axial direction, of the gas introduction opening of the pipe interior disposition portion,
wherein the sensor attachment portion having t

Assignees

• Ngk Spark Plug Co

Inventors

• Hattori Hiroki
• Noda Ryosuke

Classifications

• F01N2560/05

  the means being a particulate sensor · CPC title

• F01N11/00 Primary

  Monitoring or diagnostic devices for exhaust-gas treatment apparatus · CPC title

• G01N15/0656

  using electric, e.g. electrostatic methods or magnetic methods (by investigating individual particles G01N15/1031, G01N15/12) · CPC title

• Y02T10/40

  Engine management systems · CPC title

• F01N13/008

  Mounting or arrangement of exhaust sensors in or on exhaust apparatus (sensor arrangements for engine control F02D41/1439) · CPC title