Coating film, composition for coating film, film-forming agent, article having coating film, and method for forming coating film

Patent metadata

Field	Value
Publication number	US-10767057-B2
Application number	US-201716092799-A
Country	US
Kind code	B2
Filing date	Feb 24, 2017
Priority date	Apr 12, 2016
Publication date	Sep 8, 2020
Grant date	Sep 8, 2020

Abstract

A coating film exhibiting excellent water and oil repellency is provided. The coating film comprises (a) calcium carbonate having an average particle diameter of 600-9,000 nm, (b) poly(vinyl alcohol), and (c) a copolymer including constituent units of a monomer having a C6 or lower perfluoroalkyl group.

First claim

The invention claimed is:

1. A coating film comprising:
(a) calcium carbonate having an average particle diameter of 600 nm to 9000 nm;
(b) a polyvinyl alcohol; and
(c) a copolymer comprising, as a constituent unit, a monomer having a perfluoroalkyl group of not more than 6 carbon atoms.

2. The coating film according to claim 1 , wherein a degree of saponification of (b) the polyvinyl alcohol is 97 mol % or more.

3. The coating film according to claim 1 , wherein (a) the calcium carbonate having an average particle diameter of 600 nm to 9000 nm is at least one of porous calcium carbonate and aggregated calcium carbonate.

4. The coating film according to claim 1 , comprising:
a first layer comprising (a) the calcium carbonate having an average particle diameter of 600 to 9000 nm and (b) the polyvinyl alcohol; and
a second layer comprising (c) the copolymer comprising, as a constituent unit, the monomer having the perfluoroalkyl group of not more than 6 carbon atoms.

5. A composition for coating film, comprising:
(a) calcium carbonate having an average particle diameter of 600 to 9000 nm;
(b) a polyvinyl alcohol; and
(c) a copolymer comprising, as a constituent unit, a monomer having a perfluoroalkyl group of not more than 6 carbon atoms.

6. The composition for coating film according to claim 5 , wherein a degree of saponification of (b) the polyvinyl alcohol is 97 mol % or more.

7. The composition for coating film according to claim 5 , wherein (a) the calcium carbonate having an average particle diameter of 600 nm to 9000 nm is at least one of porous calcium carbonate and aggregated calcium carbonate.

8. The composition for coating film according to claim 5 , wherein a content of (a) the calcium carbonate having an average particle diameter of 600 nm to 9000 nm is 5% to 30% by mass,
a content of (b) the polyvinyl alcohol is 0.1% to 15% by mass, and
a content of (c) the copolymer comprising, as a constituent unit, the monomer having the perfluoroalkyl group of not more than 6 carbon atoms is 0.2% to 20% by mass, and
wherein the composition is an aqueous dispersion.

9. A film-forming agent comprising:
a first agent comprising (a) calcium carbonate having an average particle diameter of 600 nm to 9000 nm, and (b) a polyvinyl alcohol; and
a second agent comprising (c) a copolymer comprising, as a constituent unit, a monomer having a perfluoroalkyl group of not more than 6 carbon atoms.

10. An article having the coating film according to claim 1 on at least a portion of a surface of the article.

11. The article according to claim 10 , wherein the surface is formed of paper, plastic, glass, or metal.

12. The article according to claim 10 , wherein the article is a packaging material.

13. A paper container having the coating film according to claim 1 on an inner surface of the paper container.

14. A method for forming the coating film according to claim 4 on a surface of an article, the method comprising:
a step 1 of applying, onto the surface of the article, a first agent comprising (a) the calcium carbonate having an average particle diameter of 600 to 9000 nm and (b) the polyvinyl alcohol, followed by drying to form a first layer; and
a step 2 of applying, onto the first layer, a second agent comprising (c) the copolymer comprising, as a constituent unit, the monomer having the perfluoroalkyl group of not more than 6 carbon atoms, followed by drying to form a second layer.

15. A method of forming a coating film on a surface of an article, the method comprising a step of applying the composition for coating film according to claim 5 on the surface of the article, followed by drying.

Assignees

• Daikin Ind Ltd
• Otsuka Packaging Ind Co Ltd
• Otsuka Pharma Factory Inc

Inventors

• Uehara Tetsuya
• Masuda Eiji
• Shimada Kenta
• Shibazaki Daichi
• Inoue Fujio

Classifications

• C09D129/04 Primary

  Polyvinyl alcohol; Partially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids · CPC title

• C09D133/18

  Homopolymers or copolymers of nitriles · CPC title

• B05D7/24

  for applying particular liquids or other fluent materials · CPC title

• B32B27/30

  comprising vinyl {(co)polymers; comprising acrylic (co)polymers} · CPC title

• C09D7/40

  Additives · CPC title