Fiber wound body, fiber-reinforced resin material, and method for manufacturing fiber wound body

Patent metadata

Field	Value
Publication number	US-10767022-B2
Application number	US-201716316229-A
Country	US
Kind code	B2
Filing date	Jun 21, 2017
Priority date	Jul 15, 2016
Publication date	Sep 8, 2020
Grant date	Sep 8, 2020

Abstract

This fiber wound body has a plurality of reinforcing fiber yarns wound around a winding axis, each of the reinforcing fiber yarns having a thickness gradient portion in which the fiber content is uniform along the longitudinal direction of the yarn and the thickness gradually changes.

First claim

The invention claimed is:

1. A fiber wound body comprising:
reinforced fiber yarns wound about a winding axis, wherein
each of the reinforced fiber yarns includes a gradual cross-section change portion, and
the gradual cross-section change portion has a fiber content rate that is constant in a longitudinal direction of the yarn and has a cross section that gradually changes.

2. The fiber wound body according to claim 1 , further comprising a gradual thickness change portion having a thickness that gradually changes along the winding axis, wherein
the thickness is a dimension of the fiber wound body in a radial direction,
the gradual thickness change portion has a thick part and a thin part, and
the cross section of the gradual cross-section change portion regularly decreases from the thick part toward the thin part of the gradual thickness change portion.

3. The fiber wound body according to claim 1 , wherein
the reinforced fiber yarns include first reinforced fiber yarns, second reinforced fiber yarns, and third reinforced fiber yarns,
the fiber wound body includes a braid,
the first reinforced fiber yarns are arranged parallel to each other,
the second reinforced fiber yarns are arranged parallel to each other and intersect with the first reinforced fiber yarns,
the third reinforced fiber yarns are arranged parallel to each other and intersect with the first and second reinforced fiber yarns, and
an angle at which the third reinforced fiber yarns intersect with the first reinforced fiber yarns is equal to an angle at which the third reinforced fiber yarns intersect with the second reinforced fiber yarns.

4. A fiber-reinforced resin material, comprising:
the fiber wound body according to claim 1 , the fiber wound body being a fiber-reinforced base; and
a matrix resin.

5. A method for manufacturing a fiber wound body, the method comprising:
elongating each of reinforced fiber yarns having a cross section constant in a longitudinal direction of the yarn in one direction with a drafting device including roller groups;
when elongating the reinforced fiber yarns in one direction, forming a gradual cross-section change portion having a fiber content rate that is constant in the longitudinal direction of the yarn and having a cross section that gradually changes by continuously varying a drafting rate of the drafting device to continuously change the cross section of the reinforced fiber yarns in the one direction; and
obtaining a fiber wound body by winding the reinforced fiber yarns including the gradual cross-section change portions about a winding axis.

Assignees

• Toyota Jidoshokki Kk

Inventors

• Tsuji Ryohei
• Yoshikawa Genki
• Kuno Shun
• Kamiya Ryuta

Classifications

• D04C1/06 Primary

  Braid or lace serving particular purposes · CPC title

• C08J5/24 Primary

  Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs · CPC title

• D10B2505/02

  Reinforcing materials; Prepregs · CPC title

• D10B2403/02411

  with a single array of unbent yarn, e.g. unidirectional reinforcement fabrics · CPC title

• B29C70/24

  oriented in at least three directions forming a three-dimensional [3D] structure · CPC title