Electric wire processing apparatus, electric wire processing method, and electric wire holding structure

Patent metadata

Field	Value
Publication number	US-10766733-B2
Application number	US-201815912649-A
Country	US
Kind code	B2
Filing date	Mar 6, 2018
Priority date	Mar 8, 2017
Publication date	Sep 8, 2020
Grant date	Sep 8, 2020

Abstract

An electric wire processing apparatus includes a gripping mechanism that grips a part of an electric wire, a driving mechanism that drives the gripping mechanism, an electric wire winding mechanism that winds the electric wire, and a rotating mechanism that rotates and drives the electric wire winding mechanism. The electric wire winding mechanism includes a winding drum, an electric wire clip provided on the winding drum to hold a leading end of the electric wire, and a holding member that holds an electric wire bundle. The driving mechanism moves the gripping mechanism toward the electric wire clip to hold the leading end on the electric wire clip, the rotating mechanism rotates the winding drum so that the electric wire is wound around the winding drum, and the holding member holds the electric wire bundle wound around the winding drum in the annular shape.

First claim

What is claimed is:

1. An electric wire processing apparatus comprising:
a gripping mechanism that is capable of gripping a part of an electric wire;
a driving mechanism that drives the gripping mechanism;
an electric wire winding mechanism that winds the electric wire; and
a rotating mechanism that rotates and drives the electric wire winding mechanism, wherein:
the electric wire winding mechanism includes:
a winding drum on which the electric wire is wound,
an electric wire clip provided on the winding drum to hold a leading end of the electric wire, and
a holding member that holds an electric wire bundle wound around the winding drum in an annular shape,

the driving mechanism moves the gripping mechanism, which grips the leading end of the electric wire, toward the electric wire clip to hold the leading end on the electric wire clip,
the rotating mechanism rotates the winding drum in a state where the leading end of the electric wire is held on the electric wire clip so that the electric wire is wound around the winding drum,
the holding member holds the electric wire bundle wound around the winding drum in the annular shape,
the winding drum includes a hollow cylindrical body around which the electric wire is wound,
the cylindrical body is provided with a notch which is recessed downward in an axial direction of the cylindrical body from an upper end of the cylindrical body in the axial direction, and
the electric wire clip is accommodated and attached in the notch so that an electric wire pinching direction coincides with a radial direction of the cylindrical body.

2. The electric wire processing apparatus according to claim 1 , further comprising:
an electric wire cutting device that cuts the electric wire to a predetermined length and feeds the cut electric wire; and
an electric wire extracting device that receives the electric wire fed from the electric wire cutting device, wherein
the electric wire cutting device includes a first gripping mechanism serving as the gripping mechanism,
the electric wire extracting device includes a second gripping mechanism serving as the gripping mechanism, a second driving mechanism that drives the second gripping mechanism and serves as the driving mechanism, the electric wire winding mechanism, and the rotating mechanism,
the first gripping mechanism grips the leading end of the electric wire fed by the electric wire cutting device when the leading end is fed,
the second gripping mechanism grips the leading end and receives the electric wire when the first gripping mechanism grips the leading end of the electric wire, and
the second driving mechanism moves the second gripping mechanism, which grips the leading end of the electric wire, toward the electric wire clip to hold the leading end on the electric wire clip.

3. The electric wire processing apparatus according to claim 2 , wherein
the electric wire cutting device further includes a first driving mechanism that drives the first gripping mechanism and serves as the driving mechanism, and
the first driving mechanism drives the first gripping mechanism so that a direction of the leading end of the electric wire gripped by the first gripping mechanism is reversed from a forward feeding direction of the electric wire cutting device to a reverse feeding direction of the electric wire cutting device.

4. The electric wire processing apparatus according to claim 1 , wherein
the driving mechanism rotates the gripping mechanism, which grips the leading end of the electric wire, to be in a state where the leading end of the electric wire is inclined with respect to a plane orthogonal to the axial direction of the cylindrical body, and moves the gripping mechanism toward the electric wire clip.

5. The electric wire processing apparatus according to claim 1 , wherein
the driving mechanism rotates the gripping mechanism, which grips the leading end of the electric wire, to be in a state where the electric wire pinching direction of the electric wire clip is orthogonal to a direction in which the leading end of the electric wire extends, and moves the gripping mechanism toward the electric wire clip.

6. An electric wire processing method comprising:
moving a gripping mechanism, which grips a leading end of an electric wire, toward an electric wire clip for holding the leading end of the electric wire to hold the leading end on the electric wire clip;
rotating a winding drum, on which the electric wire clip is provided, in a state where the leading end of the electric wire is held on the electric wire clip so that the electric wire is wound around the winding drum; and
attaching a holding member to an electric wire bundle wound around the winding drum in an annular shape,
wherein:
the winding drum includes a hollow cylindrical body around which the electric wire is wound, the cylindrical body is provided with a notch which is recessed downward in an axial direction from an upper end in the axial direction, and the electric wire clip is accommodated and attached in the notch, and
the gripping mechanism, which grips the leading end of the electric wire, is rotated to be in a state where an electric wire pinching direction of the electric wire clip is orthogonal to a direction in which the leading end of the electric wire extends, and the gripping mechanism is moved toward the electric wire clip.

7. The electric wire processing method according to claim 6 , further comprising:
gripping the leading end of the electric wire fed by an electric wire cutting device, using a first gripping mechanism serving as the gripping mechanism included in the electric wire cutting device that cuts the electric wire to a predetermined length and feeds the cut electric wire, when the leading end is fed;
gripping the leading end and receives the electric wire, using a second gripping mechanism serving as the gripping mechanism included in an electric wire extracting device that receives the electric wire fed from the electric wire cutting device, when the first gripping mechanism grips the leading end of the electric wire; and
moving the second gripping mechanism, which grips the leading end of the electric wire, toward the electric wire clip to hold the leading end on the electric wire clip.

8. The electric wire processing method according to claim 7 , wherein
the first gripping mechanism is driven so that a direction of the leading end of the electric wire gripped by the first gripping mechanism is reversed from a forward feeding direction of the electric wire cutting device to a reverse feeding direction of the electric wire cutting device.

9. The electric wire processing method according to claim 6 , wherein
the winding drum includes a hollow cylindrical body around which the electric wire is wound, the cylindrical body is provided with a notch which is recessed downward in an axial direction from an upper end in the axial direction, and the electric wire clip is accommodated and attached in the notch, and
the gripping mechanism, which grips the leading end of the electric wire, is rotated to be in a state where the leading end of the electric wire is inclined with respect to a plane orthogonal to the axial direction of the cylindrical body, and the gripping mechanism is moved toward the electric wire clip.

Assignees

• Yazaki Corp

Inventors

• Takada Kazuhiko

Classifications

• B65H75/28 Primary

  Arrangements for positively securing ends of material · CPC title

• B65H65/00

  Securing material to cores or formers (arrangements for securing ends of material to cores, formers, supports or holders, e.g. reels, B65H75/28) · CPC title

• B65H51/18

  Gripping devices with linear motion · CPC title

• H01B13/01236

  the wires being disposed by machine · CPC title

• B65H51/14

  Aprons, endless belts, lattices, or like driven elements · CPC title