Systems for correcting seed sowing errors and related methods

Patent metadata

Field	Value
Publication number	US-10765070-B2
Application number	US-201715844418-A
Country	US
Kind code	B2
Filing date	Dec 15, 2017
Priority date	Dec 15, 2017
Publication date	Sep 8, 2020
Grant date	Sep 8, 2020

Abstract

A system for sowing seeds in cells of a germination tray or other container and related methods of operation. The system may include a conveyor configured to move the germination tray in a conveying direction, a seed storage container configured to hold a plurality of seeds, a seed sowing machine, and a seed diverting mechanism. The seed sowing machine may be configured to transfer the seeds from the seed storage container along at least one seed transport path and into respective cells of the germination tray as the conveyor moves the germination tray in the conveying direction. The seed diverting mechanism may be configured to selectively divert seeds from the at least one seed transport path such that the diverted seeds are not deposited in cells of the germination tray during operation.

First claim

What is claimed is:

1. A system for sowing seeds in cells of a germination tray, the system comprising:
a conveyor configured to move the germination tray in a conveying direction;
a seed storage container configured to hold a plurality of seeds;
a seed sowing machine configured to receive the seeds from the seed storage container and drop the seeds along at least one seed transport path into respective cells of the germination tray as the conveyor moves the germination tray in the conveying direction beneath at least a portion of the seed sowing machine; and
a seed diverting mechanism positioned vertically between the conveyor and the at least a portion of the seed sowing machine, the seed diverting mechanism being configured to selectively divert seeds falling under gravity from the at least one seed transport path such that the diverted seeds are not deposited in cells of the germination tray during operation.

2. The system of claim 1 , comprising a detector configured to output seed signals indicative of the presence or absence of a seed or a target number of seeds in each cell of the germination tray.

3. The system of claim 2 , comprising a control unit configured to
process the seed signals to identify the cells of the germination tray including a seed or a target number of seeds, and
control the seed diverting mechanism to selectively divert seeds from the at least one seed transport path to prevent re-seeding of the cells of the germination tray identified to include a seed or a target number of seeds.

4. The system of claim 3 , comprising a primary seed sowing machine arranged upstream of the seed sowing machine in the conveying direction, the primary seed sowing machine being configured to transfer seeds from the seed storage container or another seed storage container into respective cells of the germination tray as the conveyor moves the germination tray in the conveying direction.

5. The system of claim 1 , the seed diverting mechanism including a seed deflector element movable between a non-deflecting position where the seed deflector element is spaced apart from the at least one seed transport path, and a deflecting position where the seed deflector element obstructs at least a portion of the at least one seed transport path.

6. The system of claim 5 , the seed deflector element having an inclined surface, the inclined surface intersecting at least a portion of the at least one seed transport path at a non-perpendicular angle when the seed deflector element occupies the deflecting position.

7. The system of claim 5 , comprising an actuator configured to move the seed deflector element between the non-deflecting position and the deflecting position.

8. The system of claim 5 , comprising a diverted seed receptacle positioned to receive seeds diverted by the seed deflector element when the seed deflector element occupies the deflecting position.

9. The system of claim 1 , the seed sowing machine including a drum rotatable about a rotational axis and having an outer surface configured to carry seeds received from the seed storage container along a first portion of the at least one seed transport path as the drum rotates about the rotational axis.

10. The system of claim 9 , the seed sowing machine including
a plurality of rows of openings formed in the outer surface of the drum and communicating with a hollow interior of the drum, and
a seed suction element configured to reduce pressure within the hollow interior of the drum such that at least some of the seeds are temporarily held against the outer surface of the drum at locations corresponding to at least some of the openings included in the plurality of rows of openings.

11. The system of claim 10 , the seed sowing machine including a seed release element configured to create a pressure differential within the hollow interior of the drum causing at least one seed held against the outer surface of the drum to be released, wherein the at least one seed when released falls in a vertical direction along a second portion of the at least one seed transport path.

12. The system of claim 1 , each of the seeds being coated with, infused with, or surrounded by one or more of: a fluorescent dye, a colored dye, a biochemical dye, a magnetic material, and an isotopic material.

13. A seed diverting mechanism configured for use with a seed sowing machine for dropping seeds along at least one seed transport path into respective cells of a germination tray being moved relative to the seed diverting mechanism by a conveyor, the seed diverting mechanism comprising:
a seed deflector element configured to be positioned vertically between the seed sowing machine and the conveyor, the seed deflector being movable between a non-deflecting position where the seed deflector element is spaced apart from the at least one seed transport path, and a deflecting position where the seed deflector element obstructs at least a portion of the at least one seed transport path and diverts seeds falling under gravity from the at least one seed transport path such that the diverted seeds are not deposited in cells of the germination tray; and
an actuator configured to move the seed deflector element between the non-deflecting position and the deflecting position.

14. The seed diverting mechanism of claim 13 , the seed deflector element having an inclined surface, the inclined surface intersecting the at least one seed transport path at a non-perpendicular angle when the seed deflector element occupies the deflecting position.

15. The seed diverting mechanism of claim 14 , comprising a diverted seed receptacle positioned to receive seeds diverted by the seed deflector element when the seed deflector element occupies the deflecting position.

16. The seed diverting mechanism of claim 15 , the diverted seed receptacle having an inlet positioned to receive the diverted seeds directly from the inclined surface of the seed deflector element.

17. The seed diverting mechanism of claim 13 , the actuator being configured to move the seed deflector element reciprocally along a linear direction.

18. The seed diverting mechanism of claim 13 , comprising a control unit configured to
process seed signals received from a detector to identify the cells of the germination tray including a seed or a target number of seeds,
control the actuator to move the seed deflector element to the deflecting position when a cell identified to include a seed or a target number of seeds intersects the at least one seed transport path, and
control the actuator to move the seed deflector element to the non-deflecting position when a cell identified to be missing a seed or a target number of seeds intersects the at least one seed transport path.

19. A seed sowing method comprising:
identifying cells of a germination tray including a seed or a target number of seeds based on signals received from a detector;
receiving, with a seed sowing machine, seeds or groupings of seeds from a seed storage container at respective receiving locations;
carrying, with the seed sowing machine, the seeds or groupings of seeds to respective release locations arranged above the germination tray;
releasing the seeds or groupings of seeds from the seed sowing machine at the respective release locations such that each of the seeds or groupings of seeds falls under gravity along a respective seed transport path and into a cell of the germination tray; and
diverting at least one of the seeds or groupings of seeds falling under gravity along the respective seed tran

Assignees

• Ball Horticultural Co

Inventors

• Conrad Robert Scott
• Hu Xiaolei

Classifications

• A01C7/044

  Pneumatic seed wheels · CPC title

• A01G9/085 Primary

  Devices for setting seeds in pots · CPC title

• A01C7/105

  Seed sensors · CPC title