Lithium deposition with multilayer nanomebrane

Patent metadata

Field	Value
Publication number	US-10763512-B2
Application number	US-201514839416-A
Country	US
Kind code	B2
Filing date	Aug 28, 2015
Priority date	Aug 28, 2015
Publication date	Sep 1, 2020
Grant date	Sep 1, 2020

Abstract

An electrode for a lithium battery constructed of a metal foil current collector, a coating of a pH sensitive polyelectrolyte polymer directly on the metal foil current collector; and a polyelectrolyte polymer nanomembrane comprising alternating layers of oppositely charged polyelectrolyte polymer wherein each succeeding polyelectrolyte layer has excess charge over the previous layer is provided. The pH sensitive polymer may be poly(allylamine hydrochloride) (PAH), poly(dimethyldiallyl ammonium chloride) (PDAD), poly(vinyl pyridine) (PPy), polyethyleneimine (PEI), polyacrylic acid (PAA), polymethacrylic acid (PMA) or poly(styrene sulfonic acid-maleic acid, sodium salt) (PSSM3:1).

First claim

The invention claimed is:

1. An electrode for a lithium battery, comprising, in the order listed:
a metal foil current collector;
a granular layer of electrodeposited lithium metal on the surface of the metal foil current collector;
a coating of a pH sensitive polyelectrolyte polymer on the electrodeposited lithium metal layer;
a polyelectrolyte polymer nanomembrane on the pH sensitive polyelectrolyte polymer which comprises alternating layers of oppositely charged polyelectrolyte polymer wherein each succeeding polyelectrolyte layer has excess charge over the previous layer, and
a solid electrolyte interface on a surface of the polyelectrolyte nanomembrane which is not facing the metal foil current collector;
wherein the granular lithium metal layer is electrodeposited on the metal foil collector after the coating of a pH sensitive polyelectrolyte polymer, the polyelectrolyte polymer nanomembrane and the solid electrolyte interface are formed.

2. The electrode of claim 1 , wherein the metal foil coating comprises a metal selected from the group consisting of stainless steel, copper and aluminum.

3. The electrode of claim 1 , wherein the pH sensitive polymer is one selected from the group consisting of poly(allylamine hydrochloride) (PAH), poly(dimethyldiallyl ammonium chloride) (PDAD), poly(vinyl pyridine) (PPy), polyethyleneimine (PEI), polyacrylic acid (PAA), polymethacrylic acid (PMA) and poly(styrene sulfonic acid-maleic acid, sodium salt) (PSSM3:1).

4. The electrode of claim 1 , wherein a negatively charged polyelectrolyte polymer of the polyelectrolyte polymer nanomembrane is a polymer selected from the group consisting of a salt of poly(styrene sulfonate) (PSS), a salt of a polyacrylic acid (PAA), a salt of a polymethacrylic acid (PMA), a poly(2-acrylamido-2-methyl-1-propanesulfonic acid), a salt of a poly(vinylbenzenephosphonic acid), sulfonated tetrafluoroethylene (Nafion) and poly(3,4-ethylenedioxythiophene:polystyrene sulfonate (PEDOT:PSS).

5. The electrode of claim 1 , wherein a positively charged polyelectrolyte polymer of the polyelectrolyte polymer nanomembrane is a polymer selected from the group consisting of a poly(allylammonium salt), a poly(vinylpyridinium salt) (PPy) and a poly(diallyldimethylammonium salt) (PDAD).

6. The electrode of claim 1 , wherein no dendrites are present on the electrodeposited lithium metal as observed in a scanning electron microscope image of the lithium layer.

7. The electrode of claim 6 , wherein the polyelectrolyte nanomembrane is from 100 Å to 1000 Å thick.

8. An electrode for a lithium battery, comprising:
a copper metal current collector;
a layer of a pH sensitive polyelectrolyte polymer directly coated on a surface of the copper current collector; and
a polyelectrolyte polymer nanomembrane comprising alternating layers of oppositely charged polyelectrolyte polymer wherein each succeeding polyelectrolyte layer has excess charge over the previous layer;
wherein
the pH sensitive polymer is a polymer selected from the group consisting of poly(allylamine hydrochloride) (PAH), poly(dimethyldiallyl ammonium chloride) (PDAD) and poly(vinyl pyridine) (PPy), and
the polyelectrolyte polymer nanomembrane comprises alternating layers of oppositely charged polyelectrolyte polymer selected from the group consisting of PEDOT:PSS/PPy, PEDOT:PSS/PDAD and Nafion/PDAD.

9. The electrode for a lithium battery of claim 8 wherein the polyelectrolyte nanomembrane is from 100 Å to 1000 Å thick.

10. A lithium secondary battery, comprising:
an electrode of claim 1 as an anode;
an electrolyte comprising a non-aqueous solvent and a lithium salt; and
a cathode.

Assignees

• Toyota Eng & Mfg North America

Inventors

• Bucur Claudiu B
• Muldoon John
• Lita Adrian

Classifications

• Y02E60/10

  Energy storage using batteries · CPC title

• H01M4/1395

  of electrodes based on metals, Si or alloys · CPC title

• H01M10/052

  Li-accumulators · CPC title

• H01M4/382

  Lithium (H01M4/405 takes precedence) · CPC title

• H01M4/0404

  by coating on electrode collectors · CPC title