Submersible transducer configured to impede fluid penetration

Patent metadata

Field	Value
Publication number	US-10760989-B2
Application number	US-201815981218-A
Country	US
Kind code	B2
Filing date	May 16, 2018
Priority date	May 16, 2018
Publication date	Sep 1, 2020
Grant date	Sep 1, 2020

Abstract

Submersible transducer includes a transducer housing configured to be submerged within an aqueous liquid and a pressure sensor operable to obtain data for determining a pressure of the aqueous liquid. The pressure sensor may be disposed within the transducer housing. The submersible transducer also includes a submersible cable having an electrical conductor and a venting tube operably coupled to the pressure sensor. The pressure sensor uses an atmospheric pressure of an external environment that is detected through the venting tube to determine the pressure of the aqueous liquid. The submersible cable also includes a cable jacket and an inner layer that is surrounded by the cable jacket. The inner layer surrounds the electrical conductor and the venting tube. The inner layer includes a non-hygroscopic polymer that is more resistant to absorbing the aqueous liquid than the cable jacket.

First claim

What is claimed is:

1. A submersible transducer comprising:
a transducer housing configured to be submerged within an aqueous liquid;
a pressure sensor operable to obtain data for determining a pressure of the aqueous liquid; and
a submersible cable having an electrical conductor and a venting tube operably coupled to the pressure sensor, the pressure sensor using an atmospheric pressure of an external environment that is detected through the venting tube to determine the pressure of the aqueous liquid, the submersible cable also including a cable jacket and an inner layer that is surrounded by the cable jacket, the inner layer surrounding the electrical conductor and the venting tube, wherein an empty space exists within the cable along an outside surface of the venting tube, wherein the inner layer comprises a non-hygroscopic polymer that is more resistant to absorbing the aqueous liquid than the cable jacket.

2. The submersible transducer of claim 1 , wherein a water-absorption percentage of the non-hygroscopic polymer is at most 0.01% and a water-absorption percentage of the cable jacket is at least 0.1%, the water-absorption percentages being determined in accordance with ASTM D570-98(2010)e1 in which specimens of the inner and outer layers are submerged in distilled water at 23° C. until saturation.

3. The submersible transducer of claim 1 , wherein a water-absorption percentage of the cable jacket is at least ten times (10×) a water-absorption percentage of the non-hygroscopic polymer.

4. The submersible transducer of claim 1 , wherein the inner layer is a first sub-layer and the cable jacket is a second sub-layer, the first and second sub-layers forming a co-extruded layer in which the first and second sub-layers are distinct but inseparable portions of the co-extruded layer.

5. The submersible transducer of claim 1 , wherein the cable jacket comprises polyurethane and has an exterior matte finish.

6. The submersible transducer of claim 1 , wherein the electrical conductor is one of a plurality of the electrical conductors, the electrical conductors being distributed circumferentially about the venting tube, the submersible transducer further comprising a shielding layer that surrounds and groups together the electrical conductors and the venting tube.

7. The submersible transducer of claim 1 , further comprising a strain-relief section that covers a portion of the transducer housing and the cable jacket.

8. The submersible transducer of claim 1 , wherein the pressure sensor includes a diaphragm that divides a cavity within the pressure sensor, the pressure sensor including a port, the port being in fluid communication with the venting tube.

9. The submersible transducer of claim 1 , wherein the cable jacket has an average thickness and the inner layer has an average thickness, the average thickness of the cable jacket being less than the average thickness of the inner layer.

10. The submersible transducer of claim 1 , wherein the non-hygroscopic polymer comprises at least one of polyethylene (PE), polyethylene ultra-high molecular weight (PE-UHMW), high-density polyethylene (HDPE), low-density polyethylene (LDPE), linear low-density polyethylene (LLDPE), crosslinked polyethylene (XLPE), flexible polyvinylchlorine (PVC), polypropylene, ethylene tetrafluoroethylene (ETFE), or polyoxymethylene homopolymer, ethylene vinyl acetate, polytetrafluoroethylene.

11. The submersible transducer of claim 1 , wherein the cable jacket comprises at least one of polyurethane, polyamide (PA), acrylonitrile butadiine styrene, polymethylmethacrylate (acrylic), fluorinated ethylene propylene, polybutylene terephthalate, polycarbonate, cellulose acetate butyrate, or cellulose acetate propionate, polyethylene terephthalate, polyphenylene oxide, styrene acrylonitrile, polysulfone, ethylene tetrafluoroethylene (ETFE), or polyetherimide.

12. A submersible cable comprising:
electrical conductors;
a venting tube;
a cable jacket; and
an inner layer that is surrounded by the cable jacket, wherein the electrical conductors are positioned around the venting tube, wherein the inner layer surrounds the electrical conductors, wherein an empty space exists within the cable along an outside surface of the venting tube, wherein the inner layer comprises a non-hygroscopic polymer that is more resistant to absorbing an aqueous liquid than the cable jacket.

13. The submersible cable of claim 12 , wherein a water-absorption percentage of the non-hygroscopic polymer is at most 0.03% and a water-absorption percentage of the cable jacket is at least 0.1%, the water-absorption percentages being determined in accordance with ASTM D570-98(2010)e1 in which specimens of the inner and outer layers are submerged in distilled water at 23° C. until saturation.

14. The submersible cable of claim 12 , further comprising a shielding layer that surrounds and groups together the electrical conductors and the venting tube, the inner layer surrounding the shielding layer.

15. The submersible cable of claim 12 , wherein the cable jacket comprises polyurethane and has an exterior matte finish.

16. The submersible cable of claim 12 , wherein the non-hygroscopic polymer comprises at least one of polyethylene (PE), polyethylene ultra-high molecular weight (PE-UHMW), high-density polyethylene (HDPE), low-density polyethylene (LDPE), linear low-density polyethylene (LLDPE), crosslinked polyethylene (XLPE), flexible polyvinylchlorine (PVC), polypropylene, ethylene tetrafluoroethylene (ETFE), or polyoxymethylene homopolymer, ethylene vinyl acetate, polytetrafluoroethylene.

17. The submersible cable of claim 12 , wherein the cable jacket has an average thickness and the inner layer has an average thickness, the average thickness of the cable jacket being less than the average thickness of the inner layer.

18. A submersible transducer comprising:
a transducer housing configured to be submerged within a designated liquid;
a sensor disposed within the transducer housing and operable to obtain data for determining a parameter of the designated liquid; and
a submersible cable having electrical conductors disposed within the cable and operably coupled to the sensor, the submersible cable also including a cable jacket and an inner layer that is surrounded by the cable jacket, wherein the electrical conductors are bundled together and the inner layer is disposed only along an external region of the bundled electrical conductors, wherein the inner layer comprises a polymer that is more resistant to absorbing the designated liquid than the cable jacket, wherein a liquid-absorption percentage of the cable jacket is at least ten times (10×) a liquid-absorption percentage of the polymer of the inner layer;
wherein the inner layer is a first sub-layer and the cable jacket is a second sub-layer, the first and second sub-layers forming a co-extruded layer in which the first and second sub-layers are distinct but inseparable portions of the co-extruded layer.

19. The submersible transducer of claim 18 , wherein the cable jacket has an average thickness and the inner layer has an average thickness, the average thickness of the cable jacket being less than the average thickness of the inner layer.

20. The submersible transducer of claim 18 , further comprising a venting tube and a shielding layer, wherein the shielding layer surrounds and groups together the bundled electrical conductors and the venting tube, and wherein a central axis of the submersible cable extends through a passage of the venting

Assignees

• Te Connectivity Corp

Inventors

• Keeter Steven Mark

Classifications

• B32B7/02

  Physical, chemical or physicochemical properties · CPC title

• H01B7/24

  Devices affording localised protection against mechanical force or pressure · CPC title

• H01B7/285

  by completely or partially filling interstices in the cable · CPC title

• H01B7/17

  Protection against damage caused by external factors, e.g. sheaths or armouring · CPC title

• H01B3/305

  Polyamides or polyesteramides · CPC title