Toaster with controlled conveyor speed

Patent metadata

Field	Value
Publication number	US-10758085-B2
Application number	US-201816013749-A
Country	US
Kind code	B2
Filing date	Jun 20, 2018
Priority date	May 16, 2012
Publication date	Sep 1, 2020
Grant date	Sep 1, 2020

Abstract

A method of operating an oven to cook a food product that includes changing a heat setting of a heating element of the oven, selecting a cook time for the food product in the oven, driving a heating element of the oven at a heat power input based on the heat setting, predicting a cooking ability of the oven by calculating an estimated temperature in the oven using a formula that is a function of a heat power input during a previous time period, and modifying the cook time to a modified cook time based on the estimated temperature that was calculated using the formula.

First claim

What is claimed is:

1. A method of operating an oven to cook a food product, the method comprising:
changing a heat setting of a heating element of the oven;
selecting a cook time for the food product in the oven;
driving a heating element of the oven at a heat power input based on the heat setting;
predicting a cooking ability of the oven by calculating an estimated temperature in the oven using a formula that is a function of a heat power input during a previous time period; and
modifying the cook time to a modified cook time based on the estimated temperature that was calculated using the formula.

2. The method of claim 1 , wherein calculating the estimated temperature in the oven includes using the formula that is also a function of an estimated temperature in the oven during a previous time period that was calculated using the formula.

3. The method of claim 2 , wherein calculating the estimated temperature in the oven includes using the formula that is also a function of a heat time constant that represents an estimated rate at which a change in the heat setting causes a change in cooking ability.

4. The method of claim 1 , wherein selecting a cook time includes setting a desired speed of a conveyor.

5. The method of claim 4 , wherein modifying the cook time includes changing the desired speed of the conveyor.

6. The method of claim 4 , wherein modifying the cook time includes decreasing the speed of the conveyor to increase cook time and increasing the speed of the conveyor to decrease cook time.

7. The method of claim 1 , wherein the heat power input is calculated using a formula that is a function of the heat setting and the estimated temperature.

8. The method of claim 1 , further comprising
modifying the heat power input based on the estimated temperature; and
driving the heating element at a modified heat power input.

9. The method of claim 1 , wherein the heat setting is determined based on the food product.

10. An oven operable to cook a food product, the oven comprising:
a housing including a cook chamber;
a heating element adjacent the cook chamber;
a controller in communication with the heating element to control a heat power input to the heating element,
wherein the controller is programmed to predict a cooking ability of the oven by calculating an estimated temperature in the cook chamber using a formula that is a function of a heat power input to the heating element during a previous time period, and
wherein the controller is programmed to modify a cook time of the food product in the cook chamber based on the estimated temperature that was calculated by the controller.

11. The oven of claim 10 , further comprising a conveyor that moves the food product through the cook chamber, wherein the controller is in communication with the conveyor to control operation of the conveyor, and wherein the controller modifies the cook time by changing a speed of the conveyor.

12. The oven of claim 11 , wherein the controller decreases the speed of the conveyor to increase the cook time and the controller increases the speed of the conveyor to decrease cook time.

13. The oven of claim 10 , wherein the formula is also a function of an estimated temperature in the oven during a previous time period that was calculated using the formula.

14. The oven of claim 13 , wherein the formula is also a function a heat time constant that represents an estimated rate at which a change in a heat setting causes a change in cooking ability.

15. The oven of claim 10 , wherein the controller calculates the heat power input using a formula that is a function of a heat setting and the estimated temperature.

16. The oven of claim 10 , wherein the controller modifies the heat power input based on the estimated temperature and the controller drives the heating element at the modified heat power input.

17. The oven of claim 10 , wherein the controller includes an input that receives information from a user related to the food product.

Assignees

• Hatco Corp

Inventors

• Wildebush Hans Anderson

Classifications

• F27B9/40

  Arrangements of controlling or monitoring devices · CPC title

• A47J37/044

  with conveyors moving in a horizontal or an inclined plane (A47J37/045, A47J37/046 take precedence) · CPC title

• A47J37/08 Primary

  Bread-toasters · CPC title

• A47J37/0857 Primary

  with bread supports or heating means movable during the toasting operation · CPC title

• A47J37/085

  with means for sensing the bread condition · CPC title