Capacitance reducing battery submodule with thermal runaway propagation prevention and containment features

Patent metadata

Field	Value
Publication number	US-10756398-B2
Application number	US-201916438963-A
Country	US
Kind code	B2
Filing date	Jun 12, 2019
Priority date	Jun 22, 2018
Publication date	Aug 25, 2020
Grant date	Aug 25, 2020

Abstract

A battery system includes a can with a lip around an opening. At least an interior surface of the can is anodized and the lip of the can includes a longer and shorter side. The can further includes a flange on the longer side of the lip and a plurality of layers that are inserted into the can. The plurality of layers includes a battery cell and a thermally conducting layer with a fin and the fin has a spring force that pushes the fin towards the anodized interior surface. The battery system further includes a lid that is configured to cover the opening of the can, where the flange is configured to wrap around the lid when the lid covers the opening of the can.

First claim

What is claimed is:

1. A system, comprising:
a can with a lip around an opening, wherein:
at least an interior surface of the can is anodized;
the lip of the can includes a longer side and a shorter side; and
the can further includes a flange on the longer side of the lip;

a plurality of layers that are inserted into the can, wherein:
the plurality of layers includes a battery cell and a thermally conducting layer with a fin; and
the fin has a spring force that pushes the fin towards the anodized interior surface of the can; and

a lid that is configured to rest on the lip of the can and to cover the opening of the can, wherein the flange is configured to wrap around the lid when the lid covers the opening of the can.

2. The system recited in claim 1 , wherein the flange is not anodized.

3. The system recited in claim 1 , wherein the flange is anodized within a range of 0.0002-0.0005 inches thick.

4. The system recited in claim 1 , wherein:
the can does not have a flange on the shorter side of the lip; and
the can further includes a screw hole on the shorter side of the lip.

5. The system recited in claim 1 , wherein:
the can does not have a flange on the shorter side of the lip;
the can further includes a screw hole on the shorter side of the lip; and
the inside of the screw hole is anodized.

6. The system recited in claim 1 , wherein the plurality of layers further includes a layer of thermal insulation.

7. The system recited in claim 1 , wherein:
the battery cell includes a pouch cell; and
the can applies a pressure within a range of 3-5 PSI to the plurality of layers.

8. The system recited in claim 1 , wherein the lid includes a recessed electrical connector.

9. The system recited in claim 1 , wherein:
the battery cell is one of a plurality of battery cells that are inserted into the can;
the lid includes:
an electrical connector that reports voltages of the plurality of battery cells;
a printed circuit board coupled to the electrical connector; and
one or more tabs electrically connected to the plurality of battery cells, wherein the one or more tabs are connected to the printed circuit board via dual wire bonds and potting.

10. The system recited in claim 1 wherein the fin includes a plurality of independent sections adapted to move independently from each other, wherein each section has an independent spring force that independently pushes that section of the fin towards an interior surface of the can.

11. The system recited in claim 1 wherein the system includes a plurality of cans housed in a frame, a lip around an opening of each can resting on a corresponding opening in the frame, one of a surface of the lip of each can and a surface of the frame with which the lip is in contact being anodized.

12. A system, comprising:
a can with an opening;
a plurality of layers that are inserted into the can, wherein:
the plurality of layers includes a battery cell and a thermally conducting layer with a multi-fold fin with a plurality of folds;
the multi-fold fin has a spring force that pushes the multi-fold fin towards an interior surface of the can; and
a compressible material is placed between the multi-fold fin and the plurality of layers, wherein the compressible material provides an additional spring force that pushes the multi-fold fin towards the interior surface of the can; and

a lid that is configured to cover the opening of the can.

13. The system recited in claim 12 , wherein the plurality of layers further includes a layer of thermal insulation.

14. The system recited in claim 12 , wherein:
the battery cell includes a pouch cell; and
the can applies a pressure within a range of 3-5 PSI to the plurality of layers.

15. The system recited in claim 12 , wherein the lid includes a recessed electrical connector.

16. The system recited in claim 12 , wherein:
the battery cell is one of a plurality of battery cells that are inserted into the can;
the lid includes:
an electrical connector that reports voltages of the plurality of battery cells;
a printed circuit board coupled to the electrical connector; and
one or more tabs electrically connected to the plurality of battery cells, wherein the one or more tabs are connected to the printed circuit board via dual wire bonds and potting.

17. The system recited in claim 12 , wherein at least an interior surface of the can is anodized, and the multi-fold fin has a spring force that pushes the multi-fold fin towards the anodized interior surface of the can.

18. The system recited in claim 12 wherein the plurality of layers further includes an adhesive layer to prevent slippage between the battery cell and the thermally conducting layer.

19. The system recited in claim 12 , wherein the compressible material is held in place by an adhesive material.

20. The system recited in claim 12 , wherein the compressible material is one of a cord, rope, ball, sphere and cylindrical piece.

Assignees

• Wisk Aero Llc

Inventors

• Melack John
• Muniz Thomas P
• Brey Colin Charles

Classifications

• H01M10/647 Primary

  Prismatic or flat cells, e.g. pouch cells · CPC title

• H01M50/20

  Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders (structural combination of accumulators with charging apparatus H01M10/46) · CPC title

• H01M50/147

  Lids or covers · CPC title

• H01M50/211

  adapted for pouch cells · CPC title

• H01M10/658

  by thermal insulation or shielding · CPC title