Heat exchanger for an electrical machine

Patent metadata

Field	Value
Publication number	US-10753343-B2
Application number	US-201816206101-A
Country	US
Kind code	B2
Filing date	Nov 30, 2018
Priority date	May 30, 2016
Publication date	Aug 25, 2020
Grant date	Aug 25, 2020

Abstract

The invention relates to a heat exchanger for an electrical machine. The heat exchanger comprises a housing and a tube bundle. The tube bundle comprises a plurality of tubes within the housing extending between a first end and a second end of the housing in the direction of the length of the heat exchanger. The housing comprises a top wall, end walls extending in the direction of the width of the heat exchanger and first and second side walls extending in the direction of the length of the heat exchanger and a bottom frame. Between a first side wall of the housing and a side of the tube bundle is a mounting space for receiving one or more cooling fluid circulating devices.

First claim

The invention claimed is:

1. A heat exchanger for an electrical machine, where the heat exchanger comprises
a housing and a tube bundle, the tub bundle comprising a plurality of tubes within the housing extending between a first end and a second end of the housing in the direction of the length of the heat exchanger, the housing comprises a top wall, end walls extending in the direction of the width of the heat exchanger and first and second side extending in the direction of the length of the heat exchanger and a bottom frame, wherein between a first side wall of the housing and a side of the tube bundle within the housing is a mounting space extending from the first end to the second end of the housing, a first fan being positioned in the mounting space adjacent to the first end of the housing and a second fan being positioned in the mounting space adjacent to the second end of the housing,
wherein the heat exchanger is installed on the top of an electrical machine and is attached to a frame of the electrical machine by means of the bottom frame.

2. The heat exchanger for an electrical machine according to claim 1 , wherein the fan comprises a fan motor and a fan wheel.

3. The heat exchanger for an electrical machine according to claim 2 , wherein the fan is mounted in the mounting space where the fan wheel of the fan is positioned above the fan motor in the vertical direction.

4. The heat exchanger for an electrical machine according to claim 3 , wherein an inlet of the fan wheel is above the plurality of the tubes in the vertical direction.

5. The heat exchanger for an electrical machine according to claim 2 , wherein the heat exchanger comprises baffles spaced at a distance apart from each other in the length direction of the heat exchanger, wherein at least two of the baffles are inlet baffles located between the fans forming a cooling fluid inlet flow channel in a vertical direction of the heat exchanger.

6. The heat exchanger for an electrical machine according to claim 5 , wherein at least two outlet baffles are located on the sides of the fans facing the first and second end of the heat exchanger, and the at least two inlet and outlet baffles form cooling fluid outlet flow channels in the vertical direction of the heat exchanger.

7. The heat exchanger for an electrical machine according to claim 6 , wherein the fan is configured to suck cooling fluid through the cooling fluid inlet flow channel formed in the middle part of the heat exchanger and to blow the cooling fluid through the cooling fluid outlet flow channels formed at the first end part region and the second end part region of the heat exchanger.

8. The heat exchanger for an electrical machine according to claim 2 , wherein the outlet of the fan is configured to blow the cooling fluid towards the tube bundle in the width direction of the tube bundle.

9. The heat exchanger for an electrical machine according to claim 1 , wherein the height of the tube bundle is 50-80% of the internal height of the housing in vertical direction.

10. The heat exchanger for an electrical machine according to claim 1 , wherein the width of the tube bundle is wider in the region closer to the bottom frame than the width of the tube bundle in a region closer to the top wall.

11. The heat exchanger for an electrical machine according to claim 1 , wherein the tube bundle extends to the first side wall below a vertically lower part of the mounting space in the width direction.

12. The heat exchanger for an electrical machine according to claim 1 , wherein the width of the housing is 5-25% greater in the top wall region than the width of the housing in the bottom frame region.

13. The heat exchanger for an electrical machine according to claim 1 , wherein the plurality of tubes comprise double tubes where a primary tube is inserted in a secondary tube.

14. A cooling unit of an electrical machine comprising a heat exchanger according to claim 1 , wherein the heat exchanger comprises an external fan unit for transferring an external cooling fluid in the plurality of tubes.

15. An electrical machine according to claim 1 , wherein the electrical machine comprises a side mounted terminal box on a frame of the electrical machine, and the terminal box and the first side wall of the heat exchanger are on the same side of the assembly of heat exchanger and the electrical machine.

16. The electrical machine according to claim 1 , wherein the electrical machine comprises a wind turbine generator.

17. A wind turbine comprising an electrical machine according to claim 1 .

18. A heat exchanger for an electrical machine, where the heat exchanger comprises
a housing and a tube bundle, the tub bundle comprising a plurality of tubes within the housing extending between a first end and a second end of the housing in the direction of the length of the heat exchanger, the housing comprises a top wall, end walls extending in the direction of the width of the heat exchanger and first and second side extending in the direction of the length of the heat exchanger and a bottom frame, wherein between a first side wall of the housing and a side of the tube bundle within the housing is a mounting space extending from the first end to the second end of the housing, a first fan being positioned in the mounting space adjacent to the first end of the housing and a second fan being positioned in the mounting space adjacent to the second end of the housing,
wherein the fan comprises a fan motor and a fan wheel,
wherein the fan is mounted in the mounting space where the fan wheel of the fan is positioned above the fan motor in the vertical direction, and
wherein the heat exchanger comprises baffles spaced at a distance apart from each other in the length direction of the heat exchanger, wherein at least two of the baffles are inlet baffles located between the fans forming a cooling fluid inlet flow channel in the vertical direction of the heat exchanger.

19. A heat exchanger for an electrical machine, where the heat exchanger comprises
a housing and a tube bundle, the tub bundle comprising a plurality of tubes within the housing extending between a first end and a second end of the housing in the direction of the length of the heat exchanger, the housing comprises a top wall, end walls extending in the direction of the width of the heat exchanger and first and second side extending in the direction of the length of the heat exchanger and a bottom frame, wherein between a first side wall of the housing and a side of the tube bundle within the housing is a mounting space extending from the first end to the second end of the housing, a first fan being positioned in the mounting space adjacent to the first end of the housing and a second fan being positioned in the mounting space adjacent to the second end of the housing,
wherein the fan comprises a fan motor and a fan wheel,
wherein the fan is mounted in the mounting space where the fan wheel of the fan is positioned above the fan motor in the vertical direction,
wherein an inlet of the fan wheel is above the plurality of the tubes in the vertical direction, and
wherein the heat exchanger comprises baffles spaced at a distance apart from each other in the length direction of the heat exchanger, wherein at least two of the baffles are inlet baffles located between the fans forming a cooling fluid inlet flow channel in the vertical direction of the heat exchanger.

Assignees

• Abb Schweiz Ag

Inventors

• Halme Matti
• Toivonen Martti
• Kurkinen Hannu
• Haverinen Veikko

Classifications

• Y02E10/72

  Wind turbines with rotation axis in wind direction · CPC title

• F05B2220/64

  for aeration · CPC title

• F05B2260/20

  Heat transfer, e.g. cooling · CPC title

• F28D7/16

  the conduits being arranged in parallel spaced relation ({F28D7/0008 - F28D7/0058 take precedence}; F28D7/02 - F28D7/10 take precedence) · CPC title

• F28D1/05308

  Assemblies of conduits connected side by side or with individual headers, e.g. section type radiators (F28D1/05358 takes precedence) · CPC title