Swellable technology for downhole fluids detection

Patent metadata

Field	Value
Publication number	US-10753176-B2
Application number	US-201515757569-A
Country	US
Kind code	B2
Filing date	Sep 25, 2015
Priority date	Sep 25, 2015
Publication date	Aug 25, 2020
Grant date	Aug 25, 2020

Abstract

A method of detecting the presence of a downhole fluid at a particular location in a wellbore including pumping an activating fluid into a wellbore; contacting a flow controlling device in a pipe string casing with the activating fluid, the flow controlling device comprising at least one swellable element; activating the at least one swellable element in the flow controlling device; blocking fluids or controlling the flow of fluids entering or leaving the casing with the activated flow controlling device; allowing the pressure to change; and detecting the pressure change. An apparatus includes a pipe string in a wellbore and a flow controlling device in the pipe string casing, wherein the flow controlling device includes at least one swellable element, wherein upon activation, the at least one swellable element swells and fully or partially seals off the flow area of the flow controlling device.

First claim

What is claimed is:

1. A method of detecting the presence of a downhole fluid at a particular location in a wellbore comprising:
pumping an activating fluid into a wellbore comprising a pipe string casing;
contacting a flow controlling device in the pipe string casing with the activating fluid, the flow controlling device located in the pipe string casing, and the flow controlling device comprising at least one swellable element, wherein upon activation, the at least one swellable element swells and partially or fully seals off the flow area of the flow controlling device, therefore, controlling at least one of flow rate, pressure, and combinations thereof;
activating the at least one swellable element in the flow controlling device thereby creating an activated flow controlling device;
blocking fluids or controlling the flow of fluids entering or leaving the casing with the activated flow controlling device;
allowing the pressure to change;
detecting the pressure change; and
deactivating the at least one swellable element.

2. The method of claim 1 , wherein the flow controlling device is a valve.

3. The method of claim 2 , wherein the swellable element of the valve comprises swellable material on at least one of the head of the valve, the tail of the valve, and combinations thereof.

4. The method of claim 1 , wherein the at least one swellable element includes at least one of pH responsive materials, hydrogels, polyelectrolytes, and combinations thereof.

5. The method of claim 1 , wherein the activating includes at least one trigger selected from pH change, oxidation and reduction, solvent exchange, ionic strength change, oil-based change, light irradiation, temperature change, physical deformation, magnetic field application, electric field application, microwave irradiation, temperature, pressure gradients, and combinations thereof.

6. The method of claim 1 , wherein the detecting comprises monitoring the surface pressure for increases in pressure.

7. The method of claim 6 , further comprising multiple flow controlling devices at different locations, resulting in a series of pressure pulses that are communicated to the surface as a result of multiple pressure events created by the multiple swelling multiple flow controlling devices.

8. The method of claim 1 , wherein the flow controlling device is a collar valve or shoe valve, or any other type of valve located at any desired location within the casing string.

9. The method of claim 1 , wherein the deactivating comprises pumping a fluid into the wellbore that causes the shrinking of the swellable element.

10. A method of cementing in a wellbore comprising:
pumping an activating fluid through an annulus between a pipe string and the wellbore or through a pipe string casing;
pumping at least one of a cement slurry, resin-based fluid, and combinations thereof through the annulus between the pipe string and the wellbore or through the pipe string casing;
contacting a flow controlling device in the pipe string casing with the activating fluid, the flow controlling device comprising at least one swellable element, wherein upon activation, the at least one swellable element swells and partially or fully seals off the flow area of the flow controlling device, therefore, controlling at least one of the flow rate, pressure, and combinations thereof;
activating the at least one swellable element in the flow controlling device thereby creating an activated flow controlling device;
blocking or controlling the activating fluid with the activated flow controlling device; and
deactivating the at least one swellable element.

11. The method of claim 10 , wherein the at least one of cement slurry and resin based fluid and the activating fluid are pumped through the pipe string casing, and the at least one of cement slurry and resin based fluid is pumped before the activating fluid.

12. The method of claim 11 , further comprising placing a cement plug in the casing between the pumping of the at least one of cement slurry and resin based fluid and the pumping of the activating fluid.

13. The method of claim 10 , wherein the at least one of cement slurry and resin based fluid and the activating fluid are pumped through the annulus between the pipe string and the wellbore, and the activating fluid is pumped before the at least one of cement slurry and resin based fluid.

14. The method of claim 13 , wherein the activating fluid is also the at least one of cement slurry and resin based fluid.

15. The method of claim 14 , wherein the at least one of cement slurry and resin based fluid comprises at least one of an additive, a tracer, and combinations thereof, that activates the at least one swellable element.

16. The method of claim 13 , further comprising pumping a displacement fluid through the annulus behind the at least one of cement slurry and resin based fluid before the at least one cement slurry and resin based fluid has contacted the flow controlling device.

17. The method of claim 10 , wherein the flow controlling device is a valve.

18. The method of claim 10 , wherein the at least one swellable element includes at least one of pH responsive materials, hydrogels, polyelectrolytes, and combinations thereof.

19. The method of claim 10 , wherein the activating includes at least one trigger selected from pH change, oxidation and reduction, solvent exchange, ionic strength change, oil-based change, light irradiation, temperature change, physical deformation, magnetic field application, electric field application, microwave irradiation, temperature, pressure gradients, and combinations thereof.

20. The method of claim 10 , further comprising allowing the pressure to change and detecting the pressure change.

21. The method of claim 20 , wherein the detecting comprises monitoring the surface pressure for increases in pressure.

22. The method of claim 21 , further comprising multiple flow controlling devices at different locations, resulting in a series of pressure pulses that are communicated to the surface as a result of multiple pressure events created by the multiple swelling multiple flow controlling devices.

23. The method of claim 22 , further comprising adjusting the flow of the at least one of cement slurry and resin based fluid when the surface pressure increases rapidly or a series of pressure pulses are communicated to surface.

24. The method of claim 22 , further comprising at least one of stopping the flow of the at least one of cement slurry and resin based fluid, adjusting the flow of the at least one of cement slurry and resin based fluid, and combinations thereof.

25. The method of claim 10 , wherein the flow controlling device is a collar valve or shoe valve, or any other type of valve located at any desired location within the casing string.

26. The method of claim 25 , wherein the swellable element of the valve comprises swellable material on at least one of the head of the valve, the tail of the valve, and combinations thereof.

27. The method of claim 10 , further comprising deactivating the swellable element.

28. The method of claim 27 , wherein the deactivating comprises pumping a fluid down the casing or the annulus that causes the shrinking of the swellable element.

29. An apparatus for blocking or controlling fluid flow in a wellbore, the apparatus comprising:
a pipe string in

Assignees

• Halliburton Energy Services Inc

Inventors

• Jimenez Walmy Cuello
• Singh John P
• Pang Xueyu
• Jaramillo Marcos Aurelio
• Ravi Krishna M
• Pisklak Thomas Jason

Classifications

• E21B33/1208 Primary

  characterised by the construction of the sealing or packing means (E21B33/1277 takes precedence) · CPC title

• E21B21/10

  Valve arrangements in drilling-fluid circulation systems · CPC title

• E21B33/13 Primary

  Methods or devices for cementing, for plugging holes, crevices or the like · CPC title

• E21B34/10 Primary

  operated by control fluid supplied from outside the borehole · CPC title

• E21B33/14

  for cementing casings into boreholes · CPC title