Bearing device for wheels with auxiliary power device

Patent metadata

Field	Value
Publication number	US-10752104-B2
Application number	US-201916360714-A
Country	US
Kind code	B2
Filing date	Mar 21, 2019
Priority date	Sep 21, 2016
Publication date	Aug 25, 2020
Grant date	Aug 25, 2020

Abstract

An auxiliary power unit equipped wheel support bearing assembly is provided which includes a wheel support bearing assembly and an auxiliary power unit. The auxiliary power unit is of a direct drive design that includes a stator mounted to a stationary ring of the wheel support bearing assembly and a motor rotor mounted to a rotational ring of the wheel support bearing assembly. An entirety of the auxiliary power unit is sized to extend less than an outer peripheral segment of a brake rotor, with the outer peripheral segment defining an area against which a brake caliper is intended to be pushed. The auxiliary power unit is, with respect to an axial direction, sized to be situated between a hub flange of the wheel support bearing assembly and a mounting face of the wheel support bearing assembly for mounting to a vehicle body of a vehicle.

First claim

What is claimed is:

1. An auxiliary power unit equipped wheel support bearing assembly comprising:
a wheel support bearing assembly including a stationary ring, a rotational ring and rolling elements, the rotational ring having a hub flange to which a wheel of a vehicle and a brake rotor are intended to be mounted, the rotational ring being rotatably supported via the rolling elements by the stationary ring; and
an auxiliary power unit including a motor generator, the motor generator including a stator mounted to the stationary ring and a motor rotor mounted to the rotational ring, wherein
an entirety of the auxiliary power unit is sized to extend less than an outer peripheral segment of the brake rotor, which outer peripheral segment defining an area against which a brake caliper is intended to be pushed, and
the auxiliary power unit is, with respect to an axial direction, sized to be situated between the hub flange of the wheel support bearing assembly and a mounting face of the wheel support bearing assembly for mounting to a vehicle body of the vehicle.

2. The auxiliary power unit equipped wheel support bearing assembly as claimed in claim 1 , wherein the wheel support bearing assembly is configured to support a driven wheel that is mechanically unconnected to a main drive source of the vehicle.

3. The auxiliary power unit equipped wheel support bearing assembly as claimed in claim 1 , wherein the wheel support bearing assembly is configured to support a drive wheel that is mechanically connected to a main drive source of the vehicle.

4. The auxiliary power unit equipped wheel support bearing assembly as claimed in claim 1 , wherein the stationary ring of the wheel support bearing assembly is an outer ring, and the rotational ring thereof is an inner ring.

5. The auxiliary power unit equipped, wheel support bearing assembly as claimed in claim 4 , wherein:
the auxiliary power unit includes a rotatable casing that is fixed to an outer diameter surface of the hub flange of the inner ring;
the motor rotor is fixed to an inner periphery of the rotatable casing; and
the stator is fixed to an outer periphery of the outer ring.

6. The auxiliary power unit equipped wheel support bearing assembly as claimed in claim 4 , further comprising a rotation detector configured to detect a rotational speed of the inner ring relative to the outer ring, wherein
the rotation detector is associated between an end of the outer ring, which is proximal to the hub flange of the inner ring, and the inner ring.

7. The auxiliary power unit equipped wheel support bearing assembly as claimed in claim 4 , wherein:
the auxiliary power unit includes a rotatable casing that is fixed to a lateral face of the hub flange of the inner ring, which is opposite to a mounting face of the hub flange to which the wheel is intended to be mounted;
the motor rotor is fixed to an inner periphery of the rotatable casing; and
the stator is fixed to an outer periphery of the outer ring.

8. The auxiliary power unit equipped wheel support bearing assembly as claimed in claim 7 , further comprising a rotation detector configured to detect a rotational speed of the inner ring relative to the outer ring, wherein
the rotation detector is associated between an end of the inner ring, which is opposite to the hub flange of the inner ring, and a suspension frame component to which the outer ring is intended to be secured.

9. The auxiliary power unit equipped wheel support bearing assembly as claimed in claim 1 , wherein the stator has an axial width β that is greater than a distance α between centers of a plurality of rows of the rolling elements of the wheel support bearing assembly.

10. The auxiliary power unit equipped wheel support bearing assembly as claimed in claim 9 , wherein a preload is applied to the wheel support bearing assembly.

11. The auxiliary power unit equipped wheel support bearing assembly as claimed in claim 9 , wherein the stator has coil ends, connections and wires, all of which are arranged between an inboard end of the hub flange and the outboard mounting face of the wheel support bearing assembly for mounting to the vehicle body of the vehicle.

12. The auxiliary power unit equipped wheel support bearing assembly as claimed in claim 1 , wherein the stator is directly mounted to the stationary ring.

Assignees

• Ntn Toyo Bearing Co Ltd

Inventors

• Kawamura Mitsuo
• Nishikawa Kentaro
• Ishikawa Tomomi
• Matsuto Takushi

Classifications

• F16C41/004 Primary

  Electro-dynamic machines, e.g. motors, generators, actuators · CPC title

• H02K7/102

  with friction brakes · CPC title

• B60K2007/0092

  the motor axle being coaxial to the wheel axle · CPC title

• H02K21/22

  with magnets rotating around the armatures, e.g. flywheel magnetos · CPC title

• F16C19/00

  Bearings with rolling contact, for exclusively rotary movement (adjustable bearings F16C23/00, F16C25/00 {; electrically insulating bearings H02K5/173}) · CPC title