Ultrasonic surgical instrument with transducer slip joint

Patent metadata

Field	Value
Publication number	US-10751079-B2
Application number	US-201916276708-A
Country	US
Kind code	B2
Filing date	Feb 15, 2019
Priority date	Dec 14, 2016
Publication date	Aug 25, 2020
Grant date	Aug 25, 2020

Abstract

A surgical instrument for use during a surgical procedure includes an instrument body, an ultrasonic transducer assembly extending along a longitudinal axis, a power cord, and a transducer slip joint. The ultrasonic transducer assembly is rotatably mounted within the instrument body about the longitudinal axis and defines a first outer profile. The power cord projects from the instrument body to provide electrical power to the ultrasonic transducer assembly for operating an acoustic waveguide. The transducer slip joint is positioned between the power cord and the ultrasonic transducer assembly and electrically and mechanically connects the power cord to the ultrasonic transducer assembly. The ultrasonic transducer assembly selectively rotates relative to the power cord for inhibiting the power cord from winding upon rotation of the ultrasonic transducer assembly. The transducer slip joint also defines a second outer profile that fits within the first outer profile of the ultrasonic transducer assembly.

First claim

We claim:

1. A surgical instrument, comprising:
(a) an ultrasonic transducer assembly rotatably mounted along a longitudinal axis such that the ultrasonic transducer assembly is configured to selectively rotate about the longitudinal axis; and
(b) a transducer slip joint configured to electrically connect a power cord to the ultrasonic transducer assembly such that the ultrasonic transducer is configured to rotate about the longitudinal axis relative to the power cord while the power cord provides power to the ultrasonic transducer assembly, wherein the transducer slip joint is configured to inhibit the power cord from winding up about the longitudinal axis in response to rotation of the ultrasonic transducer about the longitudinal axis,
wherein the transducer slip joint comprises a dynamic body and a static body, wherein the dynamic body is coupled with the ultrasonic transducer assembly, wherein the static body is coupled with the power cord, and
wherein the static body is at least partially longitudinally constrained relative to the dynamic body.

2. The surgical instrument of claim 1 , wherein at least a portion of the transducer slip joint extends proximally from the ultrasonic transducer assembly.

3. The surgical instrument of claim 1 , wherein the surgical instrument further comprises a housing, wherein the ultrasonic transducer assembly is rotatably mounted to the housing.

4. The surgical instrument of claim 3 , wherein the static body is rotationally fixed about the longitudinal axis via the housing.

5. The surgical instrument of claim 4 , wherein the housing defines a longitudinally extending rib, wherein the static body comprises a tab configured to fit within the longitudinally extending rib.

6. The surgical instrument of claim 4 , wherein the housing comprises a wing nut, wherein the static body comprises threading configured to mesh with the wing nut.

7. The surgical instrument of claim 1 , wherein the static body comprises a resilient tab configured to fit within a shoulder of the transducer assembly to inhibit proximal translation of the static body relative to the transducer assembly.

8. The surgical instrument of claim 7 , wherein the static body comprises a proximal flange configured to abut against a proximal portion to the ultrasonic transducer assembly to inhibit distal translation of the static body relative to the transducer assembly.

9. The surgical instrument of claim 1 , wherein the static body comprises an annular contact member, wherein the dynamic body comprises a contact arm configured to abut against the annular contact member.

10. The surgical instrument of claim 9 , wherein the contact arm is resiliently biased.

11. The surgical instrument of claim 10 , wherein the contract arm is radially biased against the annular contact member.

12. The surgical instrument of claim 1 , wherein the static body comprises a post extending along the longitudinal axis, wherein the dynamic body defines chamber, wherein the post is housed within the chamber such that the dynamic body may rotate relative to the post.

13. The surgical instrument of claim 1 , wherein the static body is in direct contact with the ultrasonic transducer assembly.

14. A surgical instrument, comprising:
(a) an ultrasonic transducer assembly rotatably mounted along a longitudinal axis such that the ultrasonic transducer assembly is configured to selectively rotate about the longitudinal axis; and
(b) a transducer slip joint configured to electrically connect a power cord to the ultrasonic transducer assembly such that the ultrasonic transducer is configured to rotate about the longitudinal axis relative to the power cord while the power cord provides power to the ultrasonic transducer assembly, wherein the transducer slip joint comprises:
(i) a dynamic coupling including a dynamic body configured to rotate with the ultrasonic transducer assembly about the longitudinal axis,
(ii) a static coupling including a static body rotationally fixed relative to the longitudinal axis, wherein the static body is configured to inhibit the power cord from winding up about the longitudinal axis in response to rotation of the ultrasonic transducer about the longitudinal axis,
(iii) a hollow defined by at least one of the dynamic and static bodies, and
(iv) a seal positioned between the dynamic and static bodies and configured to inhibit a foreign matter from being introduced into the hollow from between the dynamic and static bodies.

15. The surgical instrument of claim 14 , wherein the dynamic body comprises a transducer contact.

16. The surgical instrument of claim 15 , wherein the dynamic body comprises an external threading.

17. The surgical instrument of claim 14 , wherein the static body defines an annular channel.

18. A surgical instrument, comprising:
(a) an ultrasonic transducer assembly rotatably mounted along a longitudinal axis such that the ultrasonic transducer assembly is configured to selectively rotate about the longitudinal axis, wherein the ultrasonic transducer comprises a proximal body; and
(b) a transducer slip joint configured to electrically connect a power cord to the ultrasonic transducer assembly such that the ultrasonic transducer rotates about the longitudinal axis relative to the power cord to inhibit the power cord from winding up about the longitudinal axis in response to rotation of the ultrasonic transducer, wherein the transducer slip joint comprises a static body and a dynamic body, wherein the static body is longitudinally fixed relative to the proximal body, wherein the dynamic body is longitudinally and rotationally fixed relative to the proximal body, wherein the static body is at least partially longitudinally constrained relative to the dynamic body.

19. The surgical instrument of claim 14 , wherein the dynamic coupling further includes a first electrical contact, wherein the static coupling further includes a second electrical contact, and wherein the first and second electrical contact are received within the hollow.

20. The surgical instrument of claim 19 , wherein the first electrical contact is electrically connected with the second electrical contact.

Assignees

• Ethicon Llc
• Samtec Inc
• Samtec Inc

Inventors

• Roberson Eric
• Borgelt James E
• Mccartin Douglas E

Classifications

• A61B17/00234

  for minimally invasive surgery (A61B17/0218, A61B17/0469, A61B17/12013, A61B17/1285, A61B17/29, A61B17/320016 take precedence) · CPC title

• A61B2017/320069

  for ablating tissue · CPC title

• A61B2017/2946

  Locking means · CPC title

• A61B2017/0046

  with a releasable handle; with handle and operating part separable · CPC title

• A61B2090/031

  torque limiting · CPC title