Inspecting device and method for component with two wires

Patent metadata

Field	Value
Publication number	US-10746535-B2
Application number	US-201716097536-A
Country	US
Kind code	B2
Filing date	Apr 28, 2017
Priority date	Apr 28, 2016
Publication date	Aug 18, 2020
Grant date	Aug 18, 2020

Abstract

A component inspecting device inspects presence or absence of an abnormal state of two linear wires based on changes in the amount of received light of a first light ray and a second light ray received by a first light receiver and a second light receiver, respectively when a component is moved such that the two linear wires in the normal state block the first light ray and the second light ray in a posture wherein an arrangement direction of the two linear wires crosses optical axes of the first light ray of the first light projector and the second light ray of the second light projector. This device can detect an abnormality such as a bend or the like of linear wires by a simple configuration and a simple operation in a component having two linear wires which have axis directions parallel to each other and have different lengths.

First claim

The invention claimed is:

1. A component inspecting device for inspecting a component having two linear wires which have axis directions parallel to each other and have different lengths, comprising:
a moving device for holding and linearly moving the component in a direction substantially orthogonal to the axis direction of one the two linear wires;
a first light measuring device having a first light projector for irradiating a first light ray to a position of a tip end portion of a short wire among the two linear wires in a normal state, and a first light receiver for receiving the first light ray; and
a second light measuring device having a second light projector for irradiating a second light ray whose optical axis is parallel to the first light ray to a position of a tip end portion of a long wire among the two linear wires in a normal state, and a second light receiver for receiving the second light ray;
wherein the component inspecting device is configured to inspect presence or absence of an abnormal state of the two linear wires based on changes in an amount of received light of the first light ray and the second light ray received by the first light receiver and the second light receiver, respectively, when the component is moved such that the two linear wires in the normal state block the first light ray and the second light ray in a posture in which an arrangement direction of the two linear wires crosses optical axes of the first light ray and the second light ray.

2. The component inspecting device according to claim 1 , wherein an irradiation direction of the first light ray and an irradiation direction of the second light ray are set opposite to each other.

3. The component inspecting device according to claim 1 , wherein a gap between the short wire and the long wire in a direction that the component is linearly moved is twice or more a width of the first light ray or the second light ray.

4. The component inspecting device according to claim 1 , wherein the moving device is a robot for holding the component and performing an assembly work.

5. The component inspecting device according to claim 1 , wherein the component is an electric component and the linear one of the two linear wires is a lead wire having a polarity of the electric component.

6. A component inspecting method for inspecting a component having two linear wires which have axis directions parallel to each other and have different lengths, comprising:
a moving step of linearly moving the component in a direction substantially orthogonal to the axis direction of one of the two linear wires;
a first light measuring step of irradiating a first light ray to a position of a tip end portion of a short wire among the two linear wires in a normal state to obtain a change in an amount of received light of the first light ray blocked by the short wire;
a second light measuring step of irradiating a second light ray whose optical axis is parallel to the first light ray to a position of a tip end portion of a long wire among the two linear wires in a normal state to obtain a change in an amount of received light of the second light ray blocked by the long wire; and
a determining step of determining presence or absence of an abnormality of the two linear wires based on changes in the amount of received light of the first and second light rays obtained by the first and second light measuring steps, respectively,
wherein, in the moving step, the component is moved in a posture in which an arrangement direction of the two linear wires crosses optical axes of the first light ray and the second light ray, and
the first and second light measuring steps are executed in parallel with the moving step.

7. The component inspecting method according to claim 6 , wherein an irradiation direction of the first light ray and an irradiation direction of the second light ray are set opposite to each other.

8. The component inspecting method according to claim 6 , wherein a gap between the short wire and the long wire in a direction that the component is linearly moved is twice or more a width of the first light ray or the second light ray.

9. The component inspecting method according to claim 6 , further comprising:
a limit decrease amount obtaining step of, before the moving step, for each of the short wire and the long wire, obtaining in advance a decrease amount in an amount of received light of the first light ray and the second light ray in a maximum allowable deformation amount of the tip end portion of the linear wire when the component is moved so that the two linear wires block the first light ray and the second light ray as a limit decrease amount,
wherein in the determining step, it is determined as abnormal when the decrease amount in the amount of received light of at least one of the first light ray and the second light ray is smaller than the limit decrease amount.

10. The component inspecting method according to claim 6 , wherein the moving step is executed by a robot for holding the component and performing an assembly work.

11. The component inspecting method according to claim 6 , wherein the component is an electric component and the linear wire is a lead wire having a polarity.

Assignees

• Kawasaki Heavy Ind Ltd

Inventors

• Iwasaki Yukio
• Hibino Satoru
• Hirata Kazunori

Classifications

• H05K13/0813 Primary

  Controlling of single components prior to mounting, e.g. orientation, component geometry (H05K13/0812 takes precedence) · CPC title

• H05K13/0812

  the monitoring devices being integrated in the mounting machine, e.g. for monitoring components, leads, component placement · CPC title

• G01N33/2045

  Defects · CPC title

• G01N21/952

  Inspecting the exterior surface of cylindrical bodies or wires (G01N21/956 takes precedence) · CPC title

• G01N21/95 Primary

  characterised by the material or shape of the object to be examined (G01N21/89 - G01N21/91, G01N21/94 take precedence) · CPC title