Methods and systems for a heat exchanger

Patent metadata

Field	Value
Publication number	US-10746484-B2
Application number	US-201715710651-A
Country	US
Kind code	B2
Filing date	Sep 20, 2017
Priority date	Sep 20, 2017
Publication date	Aug 18, 2020
Grant date	Aug 18, 2020

Abstract

Methods and systems are provided for a heat exchanger. In one example, a method may include adjusting a flap to adjust a number of conduits configured to receive exhaust gas recirculate and exhaust gas within the heat exchanger.

First claim

The invention claimed is:

1. A method comprising:
adjusting a number of heat exchanger conduits allocated to receive exhaust gas recirculate and correspondingly adjusting the number of heat exchanger conduits allocated to receive exhaust gas by pivoting a flap between three or more positions and each position allocating a different number of heat exchanger conduits,
where the heat exchanger conduits are separated from one another by partitions, and the heat exchanger conduits allocated to receive exhaust gas flow the exhaust gas into an exhaust passage downstream of an engine.

2. The method of claim 1 , wherein the adjusting includes increasing the number of heat exchanger conduits allocated to receive exhaust gas recirculate from one conduit to two or more conduits and decreasing the number of heat exchanger conduits allocated to receive exhaust gas in response to an increased exhaust gas recirculate cooling demand from two or more conduits to one conduit.

3. The method of claim 2 , wherein the number of heat exchanger conduits allocated to receive exhaust gas recirculate increases in response to an engine NO x output being greater than a threshold NO x output, and the adjusting allocating the number of heat exchanger conduits between zero conduits, 1 conduit, 2 conduits, and 3 or more conduits.

4. The method of claim 1 , wherein the adjusting includes decreasing the number of heat exchanger conduits allocated to receive exhaust gas recirculate from two or more conduits to one conduit and correspondingly increasing the number of heat exchanger conduits allocated to receive exhaust gas in response to an increased energy recovery demand.

5. The method of claim 4 , wherein the increased energy recovery demand is in response to one or more of an engine cold start, a vehicle cabin heating demand, and a transmission temperature.

6. The method of claim 1 , wherein the flap is pivoted between the positions and each position is aligned with one of the partitions separating different exhaust gas conduits, the flap pivoted in a first direction to increase the number of heat exchanger conduits allocated to exhaust gas recirculate and where the flap is pivoted in a second direction, opposite to the first direction, to increase the number of heat exchanger conduits allocated to exhaust gas, and where the flap is an inlet flap, a heat exchanger further comprising an outlet flap, and where the outlet flap mimics the movement of the inlet flap.

7. The method of claim 1 , wherein the exhaust gas recirculate flows through an outlet valve which directs the exhaust gas through a high-pressure exhaust gas recirculate outlet or a low-pressure exhaust gas recirculate outlet in an intake passage of the engine after the exhaust gas flows through a heat exchanger.

8. The method of claim 1 , wherein the exhaust gas is one or more of high-pressure and low-pressure exhaust gas, and where the exhaust gas flows to an outlet in an exhaust passage downstream of the engine after flowing through a heat exchanger.

9. The method of claim 1 , further comprising flowing only exhaust gas recirculate to a heat exchanger and allocating one of all of the heat exchanger conduits to receive exhaust gas recirculate during a first mode, and where a second mode comprises flowing only exhaust gas to the heat exchanger and allocating one of all of the heat exchanger conduits to receive exhaust gas, and where a third mode comprises flowing both exhaust gas recirculate and exhaust gas to the heat exchanger and where a first number of heat exchanger conduits are allocated to receive exhaust gas recirculate and where a second number of heat exchanger conduits are allocated to receive exhaust gas.

10. The method of claim 1 , further including pivoting the flap to increase the number of heat exchanger conduits allocated to receive exhaust gas recirculate from one conduit to two or more conduits and correspondingly decrease the number of heat exchanger conduits allocated to receive exhaust gas when an engine temperature is greater than a temperature threshold or a NOx output is greater than an NOx threshold.

11. The method of claim 10 , further including pivoting the flap to decrease the number of heat exchanger conduits allocated to receive exhaust gas recirculate from two or more conduits to one conduit and correspondingly increase the number of heat exchanger conduits allocated to receive exhaust gas when an engine temperature is less than a second temperature threshold and a transmission temperature is less than a transmission temperature threshold.

12. The method of claim 1 , further including pivoting the flap to adjust the number of heat exchanger conduits allocated to receive exhaust gas recirculate and exhaust gas based on a determined amount of desired exhaust gas recirculate cooling and exhaust gas heat recovery.

13. The method of claim 12 , wherein the determined amount of desired exhaust gas recirculate cooling is based on an engine temperature and a NOx output.

14. The method of claim 12 , wherein the determined amount of desired exhaust gas heat recovery is based on engine temperature, transmission temperature, and cabin heating demand.

Assignees

• Ford Global Tech Llc

Inventors

• Zhang Xiaogang

Classifications

• F28D2021/0082

  Charged air coolers · CPC title

• F28D9/0093

  Multi-circuit heat-exchangers, e.g. integrating different heat exchange sections in the same unit or heat-exchangers for more than two fluids · CPC title

• F28D7/0066

  Multi-circuit heat-exchangers, e.g. integrating different heat exchange sections in the same unit or heat-exchangers for more than two fluids (F28D7/103 takes precedence) · CPC title

• F28D21/0003

  the heat being recuperated from exhaust gases (F28D21/0014 takes precedence) · CPC title

• F28D9/0062

  the conduits for one heat-exchange medium being formed by spaced plates with inserted elements (F28D9/0012, F28D9/0025, F28D9/0081, F28D9/04 take precedence) · CPC title