Sizing composition for reinforcing fibres and applications thereof

Patent metadata

Field	Value
Publication number	US-10745530-B2
Application number	US-201515117756-A
Country	US
Kind code	B2
Filing date	Feb 11, 2015
Priority date	Feb 12, 2014
Publication date	Aug 18, 2020
Grant date	Aug 18, 2020

Abstract

A sizing composition for reinforcing fibres is provided which makes it possible to improve the adhesion of these fibres with respect to an organic matrix that forms, with them, a part made of a composite material and that results from the chain transfer polymerization of a curable resin. The sizing composition includes a polybutadiene prepolymer comprising at least two epoxide functions, a cross-linking agent comprising at least two reactive functions, at least one of which is a thiol function; and a catalyst comprising at least one tertiary amine function. The sizing composition may be used in the following fields of use: aeronautical, aerospace, railway, naval and motor vehicle industries, for example, for the production of structural, engine, passenger compartment or body work parts; arms industry, for example, for the production of parts incorporated into the composition of missiles or missile launch tubes; sports and leisure goods industry, for example, for the production of goods intended for water sports and board sports.

First claim

The invention claimed is:

1. A method of sizing a surface of reinforcing fibres with an elastomer film bearing thiol functions, comprising:
soaking the fibres in a sizing composition comprising a polybutadiene prepolymer that can form an elastomer film on the surface of the fibres by polymerization and crosslinking, the polybutadiene prepolymer comprising at least two epoxy functions; a cross-linking agent for cross-linking the polybutadiene prepolymer, the cross-linking agent comprising at least three reactive functions, at least one of the three reactive functions being a thiol function; and a catalyst for catalyzing the cross-linking of the polybutadiene prepolymer by the cross-linking agent, the catalyst comprising at least one tertiary amine function;
removing the fibres from the sizing composition; and
heat treating the fibres so removed from the sizing composition for polymerizing and cross-linking the polybutadiene prepolymer, whereby the elastomer film bearing thiol functions forms on the surface of the fibres.

2. The method of claim 1 , wherein the fibres are carbon fibres.

3. The method of claim 1 , wherein the polybutadiene prepolymer comprises at least two repetitive units chosen from the units of formulas (I) and (II):

and at least two repetitive units of formula (III):

4. The method of claim 1 , wherein the cross-linking agent is a compound comprising two carboxylic acid functions and one thiol function, or three thiol functions.

5. The method of claim 1 , wherein the catalyst is 2-(dimethylamino)ethyl methacrylate, 2-(dimethylamino)ethyl acrylate, 2-(diethylamino)ethyl acrylate or 3-(dimethylamino)propyl acrylate.

6. The method of claim 1 , wherein the sizing composition comprises in percentages by mass of the total mass of the sizing composition:
from 45% to 96% of the polybutadiene prepolymer;
from 2.5% to 55% of the cross-linking agent; and
from 0.1% to 2.2% of the catalyst.

7. A method of improving an adhesion of reinforcing fibres with respect to an organic matrix forming with the fibres a part made of a composite material, comprising:
sizing a surface of the fibres with an elastomer film bearing thiol functions comprising:
soaking the fibres in a sizing composition comprising a polybutadiene prepolymer that can form an elastomer film on the surface of the fibres by polymerization and crosslinking, the polybutadiene prepolymer comprising at least two epoxy functions; a cross-linking agent for cross-linking the polybutadiene prepolymer, the cross-linking agent comprising at least three reactive functions, at least one of the three reactive functions being a thiol function; and a catalyst for catalyzing the cross-linking of the polybutadiene prepolymer by the cross-linking agent, the catalyst comprising at least one tertiary amine function;
removing the fibres from the sizing composition;
heat treating the fibres so removed from the sizing composition for polymerizing and cross-linking the polybutadiene prepolymer, whereby the elastomer film bearing thiol functions forms on the surface of the fibres;

bringing the fibres with the surface so sized into contact with a resin that can be cured by a chain transfer polymerization; and
curing the resin by the chain transfer polymerization.

8. The method of claim 7 , wherein the fibres are carbon fibres.

9. The method of claim 7 , wherein the resin is a polyester, an epoxy, an epoxy(meth)acrylate, a urethane (meth)acrylate, a bismaleimide, an elastomer or a silicon.

10. The method of claim 7 , wherein the polybutadiene prepolymer comprises at least two repetitive units chosen from the units of formulas (I) and (II):

and at least two repetitive units of formula (III):

11. The method of claim 7 , wherein the cross-linking agent is a compound comprising two carboxylic acid functions and one thiol function, or three thiol functions.

12. The method of claim 7 , wherein the catalyst is 2-(dimethylamino)ethyl methacrylate, 2-(dimethylamino)ethyl acrylate, 2-(diethylamino)ethyl acrylate or 3-(dimethylamino)propyl acrylate.

13. The method of claim 7 , wherein the sizing composition comprises in percentages by mass of the total mass of the sizing composition:
from 45% to 96% of the polybutadiene prepolymer;
from 2.5% to 55% of the cross-linking agent; and
from 0.1% to 2.2% of the catalyst.

14. A method of manufacturing a part made of a composite material comprising reinforcing fibres in an organic matrix, comprising:
sizing a surface of the fibres comprising:
soaking the fibres in a sizing composition comprising a polybutadiene prepolymer that can form an elastomer film on the surface of the fibres by polymerization and crosslinking, the polybutadiene prepolymer comprising at least two epoxy functions; a cross-linking agent for cross-linking the polybutadiene prepolymer, the cross-linking agent comprising at least three reactive functions, at least one of the three reactive functions being a thiol function; and a catalyst for catalyzing the cross-linking of the polybutadiene prepolymer by the cross-linking agent, the catalyst comprising at least one tertiary amine function;
removing the fibres from the sizing composition;
heat treating the fibres so removed from the sizing composition for polymerizing and cross-linking the polybutadiene prepolymer, whereby the elastomer film bearing thiol functions forms on the surface of the fibres;

bringing the fibres with the surface so sized into contact with a resin that can be cured by a chain transfer polymerization; and
curing the resin by the chain transfer polymerization.

15. The method of claim 14 , wherein the fibres are carbon fibres.

16. The method of claim 14 , wherein the resin is a polyester, an epoxy, an epoxy(meth)acrylate, a urethane (meth)acrylate, a bismaleimide, an elastomer or a silicon.

17. The method of claim 14 , wherein the polybutadiene prepolymer comprises at least two repetitive units chosen from the units of formulas (I) and (II):

and at least two repetitive units of formula (III):

18. The method of claim 14 , wherein the cross-linking agent is a compound comprising two carboxylic acid functions and one thiol function, or three thiol functions.

19. The method of claim 14 , wherein the catalyst is 2-(dimethylamino)ethyl methacrylate, 2-(dimethylamino)ethyl acrylate, 2-(diethylamino)ethyl acrylate or 3-(dimethylamino)propyl acrylate.

20. The method of claim 14 , wherein the sizing composition comprises in percentages by mass of the total mass of the sizing composition:
from 45% to 96% of the polybutadiene prepolymer;
from 2.5% to 55% of the cross-linking agent; and
from 0.1% to 2.2% of the catalyst.

21. A method of sizing a surface of reinforcing fibres with an elastomer film bearing thiol functions, comprising:
soaking the fibres in a sizing composition comprising a polybutadiene prepolymer that can form an elastomer fil

Assignees

• Airbus Safran Launchers Sas
• Univ De Reims Champagne-Ardenne
• Centre Nat Rech Scient

Inventors

• Martin Arnaud
• Defoort Brigitte
• Coqueret Xavier

Classifications

• C08J5/248 Primary

  using pre-treated fibres · CPC title

• D06M23/10

  Processes in which the treating agent is dissolved or dispersed in organic solvents; Processes for the recovery of organic solvents thereof · CPC title

• D06M13/2246

  Esters of unsaturated carboxylic acids · CPC title

• D06M13/252

  Mercaptans, thiophenols, sulfides or polysulfides, e.g. mercapto acetic acid; Sulfonium compounds · CPC title

• C08L63/08

  Epoxidised polymerised polyenes · CPC title