Electric heating device

Patent metadata

Field	Value
Publication number	US-10743372-B2
Application number	US-201415104171-A
Country	US
Kind code	B2
Filing date	Dec 5, 2014
Priority date	Dec 12, 2013
Publication date	Aug 11, 2020
Grant date	Aug 11, 2020

Abstract

An electrical heating device comprising a support and a heating layer made of carbon fibre composite on the support mid connected to an electrical power supply to warm the device. The heating layer has a volume which comprises an electrically conducting circuit part which extends along at least one continuous line, and an electrically non-conducting insulation part which fills the remainder of the volume of the heating layer.

First claim

The invention claimed is:

1. An electrical heating device comprising:
a support which extends along a surface,
a heating layer situated on the said support, the said heating layer comprising,
a first electrically conducting material, the said first electrically conducting material comprising first carbon fibres embedded in a first polymer matrix, and the said heating layer configured to be connected to an electrical power supply to heat the said device,
a first electric line close to the support and which covers the support entirely,
an insulation layer belonging to an insulation part and which entirely covers the first electric line, and
a second and a third electric line situated on the said insulation layer and separated from one another by separation portions,

wherein the heating layer has a volume which comprises:
a circuit part composed of the first electrically conducting material and comprising the first electric line, the second electric line and the third electric line which extend as three continuous electric lines between ends linked directly or indirectly to the electrical power supply, and
an insulation part composed of a second electrically non-conducting material and which fills the remainder of the volume of the heating layer, the said insulation part electrically insulating the circuit part in the heating layer.

2. The device according to claim 1 , in which the second material comprises second fibres embedded in a second polymer matrix, the said second fibres being electrically non-conducting.

3. The device according to claim 2 , in which the second fibres are glass fibres.

4. The device according to claim 2 , in which the polymer of the second matrix is identical to the polymer of the first matrix.

5. The device according to claim 1 , in which the three continuous electric lines are separated from one another by separation portions of the insulation part, each line being supplied by a phase of a three-phase power supply.

6. The device according to claim 1 , in which each electric line comprises a line section in a plane perpendicular to the surface, the said line sections being alternated with the insulation part separation portions in at least one first direction of the said plane parallel to the surface.

7. The device according to claim 6 , in which the line sections are alternately offset in a second direction perpendicular to the first direction and in a direction opposite to the said second direction.

8. The device according to claim 6 , in which the line sections all have the same surface.

9. The device according to claim 6 , in which the line sections have a shape at least twice as elongated in the first direction as in a second direction perpendicular to the first direction.

10. The device according to claim 1 , in which the heating layer is produced by deposition on the support, the heating layer including of a plurality of first composite bands composed of the first material and of a plurality of second composite bands composed of the second material, positions of deposition of the said first and second composite bands determining the formation of the circuit part and of the insulation part of the heating layer.

11. The device according to claim 1 , in which:
the support is a hollow tube extending in a longitudinal direction for transporting a fluid comprising a hydrocarbon, the said tube having at least one electrically insulating external surface, and
the heating layer is a layer of cylindrical shape above the tube.

12. The device according to claim 11 , in which the electric lines have a helix shape around the said hollow tube, and the insulation part has a separation portion which extends between each turn of the helix.

13. The device according to claim 1 , in which the support is a flexible membrane intended to cover at least one zone of a device for transporting a fluid comprising a hydrocarbon, and the heating layer is a layer which covers at least one face of the said membrane.

14. An electrical heating device comprising:
a support which extends along a surface, wherein the support is a hollow tube extending in a longitudinal direction and intended to transport a fluid comprising a hydrocarbon, the hollow tube having at least one electrically insulating external surface; and
a heating layer situated on the said support, the heating layer having a cylindrical shape above the tube, the heating layer comprising;
a first electrically conducting material, the first electrically conducting material comprising first carbon fibres embedded in a first polymer matrix,
a first electric line close to the support and which covers the support entirely,
an insulation layer belonging to an insulation part and which entirely covers the first electric line, and
a second electric line and a third electric line situated on the insulation layer and separated from one another by separation portions, wherein the electric lines have a helix shape around the said tube, and the insulation part has a separation portion which extends between each turn of the helix,

wherein the electrical heating device defines a volume, the volume comprises:
a circuit part composed of the first electrically conducting material and the first electric line, the second electric line and the third electric lines which extend as three continuous electric lines between ends linked directly or indirectly to the electrical power supply, the three continuous electric lines separated from one another by separation portions of the insulation part, each of the three continuous electric lines being supplied by a phase of a three-phase power supply, and
the insulation part composed of a second electrically non-conducting material and which fills the remainder of the volume of the heating layer, the insulation part electrically insulating the circuit part in the heating layer;
and wherein, said heating layer is connected to an electrical power supply to heat the device.

Assignees

• Total Sa

Inventors

• Lewandowski Alexandre
• Rey-Bethbeder Franck
• Delaporte Dominique
• Lechon Alain
• Geli Maurice
• Buzaré Yann

Classifications

• H05B3/145 Primary

  Carbon only, e.g. carbon black, graphite · CPC title

• H05B2203/034

  Heater using resistive elements made of short fibbers of conductive material · CPC title

• F16L53/35

  Ohmic-resistance heating · CPC title

• H05B2214/02

  Heaters specially designed for de-icing or protection against icing · CPC title

• F16L53/38

  using elongate electric heating elements, e.g. wires or ribbons · CPC title