Rotary electric machine

Patent metadata

Field	Value
Publication number	US-10742079-B2
Application number	US-201716092868-A
Country	US
Kind code	B2
Filing date	Apr 12, 2017
Priority date	May 24, 2016
Publication date	Aug 11, 2020
Grant date	Aug 11, 2020

Abstract

Magnets are disposed between adjacent first claw portions and second claw portions so as to protrude toward a second end in an axial direction from tips of the first claw portions and so as to protrude toward a first end in the axial direction from tips of the second claw portions, magnet holding members include a base portion that covers a radially outer surface of the magnets, and the base portion includes a high magnetic resistance portion that is disposed in a direction that is perpendicular to a direction from the first claw portions toward the second claw portions and parallel to the radially outer surface of the magnets so as to cross a magnetic path from the first claw portions toward the second claw portions in a region between the adjacent first claw portions and second claw portions.

First claim

The invention claimed is:

1. A rotary electric machine comprising:
a rotor that comprises:
a field core that comprises first claw portions and second claw portions that are arranged alternately in a circumferential direction around an outer circumferential portion, said first claw portions extending from a first end toward a second end in an axial direction, and said second claw portions extending from said second end toward said first end in said axial direction;
a field coil that is mounted to said field core; and
magnet holding members that are made of a magnetic material, said magnet holding members being disposed between adjacent first claw portions and second claw portions among said first claw portions and said second claw portions in a state in which magnets are housed and held; and
a stator that comprises:
a stator core that is made of a magnetic material; and
a stator coil that is mounted to said stator core,
said stator being disposed so as to face said rotor in a radial direction so as to have an air gap interposed,
wherein:
said magnets are disposed between said adjacent first claw portions and second claw portions so as to protrude toward said second end in said axial direction from tips of said first claw portions and so as to protrude toward said first end in said axial direction from tips of said second claw portions;
said magnet holding members comprise a base portion that covers a radially outer surface of said magnets;
said base portion comprises a high magnetic resistance portion that is disposed in a direction that is perpendicular to a direction from said first claw portions toward said second claw portions and parallel to said radially outer surface of said magnets so as to cross a magnetic path from said first claw portions toward said second claw portions in a region between said adjacent first claw portions and second claw portions and regions that extend beyond said tips of said first claw portions and said second claw portions;
magnetic resistance in said high magnetic resistance portion is greater than magnetic resistance in regions of said base portion other than said high magnetic resistance portion; and
said regions of said base portion other than said high magnetic resistance portion include a region of said base portion that protrudes toward said second end in said axial direction from said high magnetic resistance portion and a region that protrudes toward said first end in said axial direction from said high magnetic resistance portion.

2. The rotary electric machine according to claim 1 , wherein said base portion covers only said radially outer surface of said magnets.

3. The rotary electric machine according to claim 1 , wherein said magnet holding members are configured so as to have an angular C-shaped cross-sectional shape perpendicular to said direction that is perpendicular to said direction from said first claw portions toward said second claw portions and parallel to said radially outer surface of said magnets, said cross-sectional shape including:
said base portion; and
first wall portions that protrude radially inward from two end portions of said base portion in said direction from said first claw portions toward said second claw portions, and that cover two end surfaces of said magnets in said direction from said first claw portions toward said second claw portions.

4. The rotary electric machine according to claim 3 , wherein said magnet holding members comprise second wall portions that protrude radially inward from two end portions of said base portion in said direction that is perpendicular to said direction from said first claw portions toward said second claw portions and parallel to said radially outer surface of said magnets, and that face two end surfaces of said magnets that are parallel to a direction from said first claw portions toward said second claw portions and are contiguous to said radially outer surface of said magnets so as to be configured so as to open on a radially inner side.

5. The rotary electric machine according to claim 4 , wherein said second wall portions are connected to said first wall portions.

6. The rotary electric machine according to claim 4 , wherein said second wall portions have surfaces that are parallel to a direction of said magnets from first claw portions toward said second claw portions and are spaced apart from said two end surfaces of said magnets that are contiguous to said radially outer surface of said magnets.

7. The rotary electric machine according to claim 3 , wherein movement of said magnets in a direction from said first claw portions toward said second claw portions is restricted by said first wall portions.

8. The rotary electric machine according to claim 1 , wherein magnetic resistance in said direction from said first claw portions toward said second claw portions in said high magnetic resistance portion is greater than magnetic resistance in said direction that is perpendicular to said direction from said first claw portions toward said second claw portions and parallel to said radially outer surface of said magnets in said high magnetic resistance portion.

9. The rotary electric machine according to claim 1 , wherein a ratio of magnetic material occupied in said high magnetic resistance portion is less than a ratio of magnetic material occupied in end portions of said base portion in said direction that is perpendicular to said direction from said first claw portions toward said second claw portions and parallel to said radially outer surface of said magnets.

10. The rotary electric machine according to claim 1 , wherein said high magnetic resistance portion is an aperture that is formed on said base portion.

11. The rotary electric machine according to claim 1 , wherein said high magnetic resistance portion is constituted by a plurality of slits that are each formed on said base portion so as to be parallel to said direction that is perpendicular to said direction from said first claw portions toward said second claw portions and parallel to said radially outer surface of said magnets, said plurality of slits being arranged so as to line up in said direction from said first claw portions toward said second claw portions.

12. The rotary electric machine according to claim 9 , wherein said high magnetic resistance portion is a thin portion that is formed on said base portion.

13. The rotary electric machine according to claim 3 , wherein radially inner end portions of said first wall portions are positioned radially further inward than said magnets that are housed and held in said magnet holding members.

14. The rotary electric machine according to claim 4 , wherein outer circumferential surfaces of said second wall portions have curved surfaces that have a predetermined radius of curvature that are outwardly convex from two end surfaces in a direction that is perpendicular to said direction from said first claw portions toward said second claw portions and parallel to said radially outer surface of said magnets.

15. The rotary electric machine according to claim 4 , wherein:
said magnet holding members comprise third wall portions that are spaced apart in said direction that is perpendicular to said direction from said first claw portions toward said second claw portions and parallel to said radially outer surface of said magnets on a radially inner side of said base portion; and
movement of said magnet in a direction that is perpendicular to side surfaces of said magnet in said direction from said first claw portions toward said second claw portions is restricted by said first wall portions, an

Assignees

• Mitsubishi Electric Corp

Inventors

• Watanabe Norihiro
• Arita Hideaki
• Komatsu Taiga
• Uchimura Tomoya
• Ogawa Toru

Classifications

• H02K21/044 Primary

  Rotor of the claw pole type · CPC title

• H02K1/24

  Rotor cores with salient poles {; Variable reluctance rotors} · CPC title

• H02K19/24

  with variable-reluctance soft-iron rotors without winding · CPC title

• H02K1/243 Primary

  of the claw-pole type · CPC title

• H02K1/27

  Rotor cores with permanent magnets · CPC title