Connection of an electrical conducting element to a printed circuit board of a light fixture

Patent metadata

Field	Value
Publication number	US-10741946-B2
Application number	US-201816032481-A
Country	US
Kind code	B2
Filing date	Jul 11, 2018
Priority date	Jul 26, 2017
Publication date	Aug 11, 2020
Grant date	Aug 11, 2020

Abstract

A tube used for producing an electrically conductive connection between an electrical conducting element and a printed circuit board of a light fixture. The use of the tube in the printed circuit board makes it possible, due to a corresponding configuration and a region which widens in relation to the longitudinal direction, that the tube can be connected to the printed circuit board or is held thereby and can be soldered. Additionally, the configuration or widened portion prevents soldering agent from penetrating into the tube, so that a wire for voltage supply can then be introduced into the tube and can be connected thereto by deformation. As a result, an automatic and reliable method is made possible, so that a cost saving is produced.

First claim

The invention claimed is:

1. A device for electrical connection of an electrical conducting element to a printed circuit board, the device comprising a tube having:
a through opening sized to receive the electrical conducting element;
a first region, wherein a wall of the first region extends parallel to a longitudinal direction of the tube and is at least partially deformable inwards by crimping such that an electrically conductive connection to the electrical conducting element is produced by constriction resulting from the deformation; and
a second region having a first section adjoining the first region and a second section adjoining the first section, wherein a diameter of the first section along the longitudinal direction is enlarged from the first region to the second section.

2. The device according to claim 1 , wherein the wall of the second section extends parallel to the longitudinal direction or cylindrically.

3. The device according to claim 1 , wherein the wall of the second section extends conically.

4. The device according to claim 3 , wherein an angle in the range between 0° and 20° lies between a wall of the second section and the longitudinal direction of the tube.

5. The device according to claim 3 , wherein an angle in the range between 2° and 3°, lies between a wall of the second section and the longitudinal direction of the tube.

6. The device according to claim 1 , wherein the second region forms at least one of a chamfer, a step, and a funnel-shaped portion.

7. The device according to claim 1 , wherein an angle in the range between 20° and 60° lies between a wall of the first section and the longitudinal direction of the tube.

8. A light fixture comprising:
a housing with contact elements;
at least one light source;
at least one printed circuit board with at least one continuous bore;
at least one electrical conducting element; and
at least one tube according to claim 1 ;
wherein each tube is introduced into a corresponding bore of the at least one continuous bores and is electrically conductively connected to the at least one printed circuit board; and
wherein each of the at least one electrical conducting element is received in the opening of each of the at least one tube, wherein the at least one tube is electrically connected to the at least one electrical conducting element.

9. The device according to claim 1 , wherein the first region has a size ratio of at least 2:1 relative to the second region.

10. The device according to claim 1 , wherein the first region has a size ratio in the range of 5:1 to 10:1 relative to the second region.

11. The device according to claim 1 , wherein the first region is of substantially uniform diameter along the longitudinal direction.

12. The device according to claim 1 , wherein other than at the second region, the tube is of substantially uniform diameter along the longitudinal direction.

13. The device according to claim 1 , wherein the wall of the first region is uninterrupted by any projection.

14. The device according to claim 1 , wherein the wall of the first region is at least partially deformable inwards, in a non-resilient manner, by crimping such that the electrically conductive connection to the electrical conducting element is produced by constriction resulting from the non-resilient deformation.

15. A light fixture comprising:
a housing with contact elements;
at least one light source;
at least one printed circuit board with at least one continuous bore;
at least one electrical conducting element; and at least one device for electrical connection of the electrical conducting element to the printed circuit board, the device comprising a tube having:
a through opening sized to receive the electrical conducting element; a first region, wherein a wall of the first region extends parallel to a longitudinal direction of the tube and is at least partially deformable inwards such that an electrically conductive connection to the electrical conducting element is produced by constriction resulting from the deformation; and
a second region having a first section adjoining the first region and a second section adjoining the first section, wherein a diameter of the first section along the longitudinal direction is enlarged from the first region to the second section;

wherein each tube is introduced into a corresponding bore of the at least one continuous bores and is electrically conductively connected to the at least one printed circuit board;
wherein each of the at least one electrical conducting element is received in the opening of each of the at least one tube, wherein the at least one tube is electrically connected to the at least one electrical conducting element;
wherein a soldering surface is arranged around the bore, and wherein the tube is soldered to the printed circuit board; and
wherein the soldering surface is substantially circular and has at least one protrusion on the circumference.

16. A method for producing an electrically conductive connection between a printed circuit board and at least one electrical conducting element, the method comprising:
producing at least one continuous bore in the printed circuit board;
inserting at least one tube into the at least one continuous bore in the printed circuit board;
electrically connecting the printed circuit board and the tube;
introducing the electrical conducting element into the tube; and
electrically connecting the tube and the electrical conducting element by at least partially deforming a first region of the tube inwards by crimping such that an electrically conductive connection to the electrical conducting element is produced by constriction resulting from the deformation.

17. The method according to claim 16 , wherein during insertion of the at least one tube into the at least one continuous bore in the printed circuit board, a force-fitting connection is provided between the at least one tube and the printed circuit board, and wherein the force-fitting connection deforms the at least one tube.

18. The method according to claim 16 , wherein the insertion of the at least one tube into the at least one continuous bore in the printed circuit board takes place in a common working step with the equipping of the printed circuit board with at least one component and is carried out by an automatic placement machine.

19. The method according to claim 16 , wherein the electrically conductive connection is produced between the printed circuit board and the at least one tube by soldering the at least one tube to at least one surface of the printed circuit board.

20. The method according to claim 19 , wherein the soldering of the at least one tube to at least one surface of the printed circuit board takes place in one working step with the soldering of at least one component on the printed circuit board and is carried out by an automatic soldering machine.

Assignees

• Ledvance Gmbh

Inventors

• Joerg Anton
• Kellner Matthias
• Klafta Thomas
• Seitz Wolfgang
• Steidl Christoph
• Vuc Marcel

Classifications

• H01R4/027 Primary

  comprising means for positioning or holding the parts to be soldered or welded · CPC title

• H01R43/0256

  for soldering or welding connectors to a printed circuit board · CPC title

• H01R12/58

  terminals for insertion into holes · CPC title

• H01R12/53

  connecting to cables except for flat or ribbon cables · CPC title

• H05K2201/10287

  Metal wires as connectors or conductors · CPC title