3D printable hydrogel materials

Patent metadata

Field	Value
Publication number	US-10738297-B2
Application number	US-201715594312-A
Country	US
Kind code	B2
Filing date	May 12, 2017
Priority date	May 13, 2016
Publication date	Aug 11, 2020
Grant date	Aug 11, 2020

Abstract

Hydrogel compositions including a polymer uniformly embedded with a loading agent are provided. Also provided are methods for extrusion printing hydrogel compositions to provide extruded hydrogel compositions, which can be crosslinked to provide crosslinked hydrogel structures. Also provided are methods for using crosslinked hydrogel structures in chemical processes.

First claim

The invention claimed is:

1. A crosslinked hydrogel structure comprising:
a polymer of formula (I):

wherein
a is selected to provide a poly(ethylene glycol) block polymer with an M n of about 500 to about 50,000;
R 1 is C 1-12 alkyl, C 1-12 alkyl-OR or C 1-12 alkyl-NR 2 , wherein each R is independently hydrogen or C 1-12 alkyl;
(Y) b2 is absent or a glycidyl ether derivative of the structure:

wherein R 2 is C 2-12 alkenyl;

each b 1 and b 2 are independently selected to provide a random glycidyl ether derived copolymer with an M n about 100 to about 30,000; and
A is hydrogen or a (meth)acrylate derivative of the structure:

wherein
R 3 is hydrogen or methyl; and
d is 0, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11 or 12;

provided that
(a) when (Y) b2 is the glycidyl ether derivative, A is hydrogen; and
(b) when (Y)b 2 is absent, A is the (meth)acrylate derivative;

an aqueous media; and
a living cell;
wherein the polymer includes crosslinks derived from (i) the alkene groups of R 2 in different polymer chains cross-coupled to form covalent bonds, or (ii) the alkene groups of A in different polymer chains cross-coupled to form covalent bonds, and wherein the polymer crosslinks exclude thiol-ene bonds.

2. The crosslinked hydrogel of claim 1 , wherein the polymer has the structure of Formula (II):

3. The crosslinked hydrogel of claim 2 , wherein
R 1 is C 1-6 alkyl; and
R 2 is C 2-6 alkenyl.

4. The crosslinked hydrogel of claim 2 , wherein the polymer has the structure of Formula (IIa):

5. The crosslinked hydrogel of claim 2 , wherein R 1 is C 1-6 alkyl.

6. The crosslinked hydrogel of claim 2 , wherein the polymer has the structure of Formula (IIb):

7. The crosslinked hydrogel of claim 2 , wherein the polymer has the structure of Formula (IIc):

8. The crosslinked hydrogel of claim 1 , wherein the polymer has the structure of Formula (III):

9. The crosslinked hydrogel of claim 8 , wherein R 1 is C 1-6 alkyl.

10. The crosslinked hydrogel of claim 8 , wherein the polymer has the structure of Formula (Ma):

11. The crosslinked hydrogel of claim 8 , wherein the polymer has the structure of Formula (IIIb):

12. The crosslinked hydrogel of claim 8 , wherein the polymer has the structure of Formula (IIIc):

13. A method for forming a crosslinked hydrogel structure of claim 1 , the method comprising subjecting the polymer to UV light to initiate crosslinking between the alkene groups of R 2 in different polymer chains, or between the alkene groups of A in different polymer chains.

14. The method of claim 13 , wherein the polymer is subjected to UV light in the presence of photoinitiator and a loading agent.

15. The method of claim 14 , wherein the loading agent is a living cell.

16. A method for extrusion printing, the method comprising:
(a) obtaining a hydrogel composition comprising a polymer of formula (I):

wherein
a is selected to provide a poly(ethylene glycol) block polymer with an M n of about 500 to about 50,000;
R 1 is C 1-12 alkyl, C 1-12 alkyl-OR or C 1-12 alkyl-NR 2 , wherein each R is independently hydrogen or C 1-12 alkyl;
(Y) b2 is absent or a glycidyl ether derivative of the structure:

wherein R 2 is C 2-12 alkenyl;

each b 1 and b 2 are independently selected to provide a random glycidyl ether derived copolymer with an M n about 100 to about 30,000; and
A is hydrogen or a (meth)acrylate derivative of the structure:

wherein
R 3 is hydrogen or methyl; and
d is 0, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11 or 12;

provided that
(a) when (Y) b2 is the glycidyl ether derivative, A is hydrogen; and
(b) when (Y)b 2 is absent, A is the (meth)acrylate derivative,

an aqueous media, a photoinitiator and living cells;
(b) extrusion printing the composition to provide an extruded hydrogel composition; and
(c) subjecting the extruded hydrogel composition to UV light to initiate crosslinking between the alkene groups of R 2 in different polymer chains, or between the alkene groups of A in different polymer chains to form crosslinked hydrogel composition, and wherein the polymer crosslinks exclude thiol-ene bonds.

17. A method for performing a chemical reaction catalyzed by living cells, the method comprising:
(a) subjecting the crosslinked hydrogel structure of claim 1 to a reactant capable of undergoing chemical reaction; and
(b) recovering the product of the chemical reaction.

Assignees

• Univ Washington

Inventors

• Cattolico Rose Ann
• Deodato Chloe Ramos
• Nelson Alshakim
• Ono Robert Jun
• Saha Abhijit
• Johnston Trevor Gerald
• Karis Dylan Gary

Classifications

• B33Y70/00

  Materials specially adapted for additive manufacturing · CPC title

• C12N11/087

  Acrylic polymers · CPC title

• C12N11/089

  obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds · CPC title

• C08G2650/20

  Cross-linking · CPC title

• B29K2105/0061

  Gel or sol · CPC title