Electric motor

Patent metadata

Field	Value
Publication number	US-10734859-B2
Application number	US-201414206187-A
Country	US
Kind code	B2
Filing date	Mar 12, 2014
Priority date	Sep 12, 2011
Publication date	Aug 4, 2020
Grant date	Aug 4, 2020

Abstract

An electric motor, in particular a radiator fan motor of a motor vehicle, has a rotor which is mounted such that it can rotate in relation to a stator, a motor mount which has an electronics compartment for accommodating a converter electronics system, and an electronics compartment cover. The electronics compartment cover has a peripheral sealing groove into which a peripheral edge of the electronics compartment engages by way of a corresponding sealing web in order to reliably seal off the electronics compartment.

First claim

The invention claimed is:

1. An electric motor, comprising:
a stator;
a convertor electronics system;
a rotor mounted rotatably with respect to said stator;
a motor mount including an electronics compartment accommodating said convertor electronics system, said electronics compartment having a peripheral edge with a sealing web, said motor mount further having an electronics compartment cover with a peripheral sealing groove with which said peripheral edge of said electronics compartment engages via said sealing web, said motor mount being formed by a one-piece die-cast part made of aluminum, said motor mount formed with a plurality of fixing openings; and
a plastic casing having a plurality of caulking nubs integrally formed thereon, said plurality of caulking nubs passing through said plurality of fixing openings in said motor mount and deformed to join said motor mount and said stator;
said plurality of caulking nubs corresponding with said plurality of fixing openings, and said stator being over-molded by said plastic casing.

2. The electric motor according to claim 1 ,
wherein said motor mount has ribs extending radially; and
further comprising at least two fixing clamps integrally molded on said electronics compartment cover on opposite sides and which pass over said ribs.

3. The electric motor according to claim 1 , wherein said peripheral sealing groove on a cover side and said sealing web of said electronics compartment define a filling gap there-between for receiving a sealing material or adhesive.

4. The electric motor according to claim 1 , wherein said stator has sealing elements and stator-side rotating-field windings with winding ends guided into said electronics compartment via said sealing elements.

5. The electric motor according to claim 4 , wherein:
said motor mount has sealing openings formed therein; and
said sealing elements have a comparatively hard supporting component and a comparatively soft sealing component sitting in a sealing manner in said sealing openings in said motor mount.

6. The electric motor according to claim 5 , wherein said comparatively soft sealing component of said sealing elements is formed as a labyrinth seal.

7. The electric motor according to claim 5 , wherein:
said plastic casing has a receiving pocket; and
said comparatively hard supporting component of said sealing components sits in said receiving pocket in said plastic casing.

8. The electric motor according to claim 5 , wherein:
said plastic casing having plug openings formed therein; and
said comparatively hard supporting component has at least one plug pin engaging in a corresponding one of said plug openings in said plastic casing.

9. The electric motor according to claim 1 , wherein the electric motor is a radiator fan motor of a motor vehicle.

10. The electric motor according to claim 4 , wherein said sealing elements are formed of a two-component plastic.

11. The electric motor according to claim 1 , wherein said plurality of fixing openings in said motor mount extend completely through said motor mount.

12. The electric motor according to claim 1 , wherein:
said stator has an outer circumference, said plastic casing has an outer circumference, and said motor mount has an outer circumference;
said plurality of caulking nubs are located at said outer circumference of said stator or said outer circumference of said plastic casing; and
said plurality of fixing openings are located at said outer circumference of said motor mount.

Assignees

• Brose Fahrzeugteile

Inventors

• Mauch Frank
• Ott Tobias
• Schencke Thomas
• Schmidt Artur
• Schulz Hermann
• Gwozdz Jan
• Ziegler Thomas
• Hussy Thomas

Classifications

• H02K5/10 Primary

  with arrangements for protection from ingress, e.g. water or fingers · CPC title

• H02K3/522

  for generally annular cores with salient poles · CPC title

• F04D29/646

  Mounting or removal of fans · CPC title

• H02K5/225

  Terminal boxes or connection arrangements (specially adapted for submersible motors H02K5/132) · CPC title

• H02K5/02

  Casings or enclosures characterised by the material thereof · CPC title