Core adjustment method

Patent metadata

Field	Value
Publication number	US-10732365-B2
Application number	US-201716461637-A
Country	US
Kind code	B2
Filing date	Nov 27, 2017
Priority date	Nov 29, 2016
Publication date	Aug 4, 2020
Grant date	Aug 4, 2020

Abstract

A condenser lens for collecting a laser beam ( 300 ) is disposed between the laser oscillator and the incident end surface of the optical fiber. The laser beam ( 300 ) is divided into a plurality of beams ( 303, 304 ). The power of the laser beam ( 304 ) is measured and maximized by adjusting the position of the condenser lens. The FFP of the laser beam ( 303 ) is measured and minimized by adjusting the position of the condenser lens. These adjusted positions are stored as the first and second lens positions. The FFP of the laser beam ( 303 ) is measured while the condenser lens is being moved between these positions so as to make the BPP not more than a predetermined value.

First claim

The invention claimed is:

1. A method for alignment between a laser oscillator and an optical fiber to be connected to the laser oscillator, the method comprising:
placing a condenser lens and a lens adjustment mechanism between a light emission part of the laser oscillator and an incident end of the optical fiber, the condenser lens being configured to collect a laser beam emitted from the laser oscillator and the lens adjustment mechanism being configured to adjust a position of the condenser lens,
the method further comprising:
a measurement step of:
dividing the laser beam emitted from an emission end of the optical fiber into a plurality of laser beams including at least a first laser beam and a second laser beam, and
measuring a power of the first laser beam and a far field pattern (FFP) of the second laser beam;

a first adjustment step of:
adjusting the position of the condenser lens such that the measured power of the first laser beam is maximum, and
storing the position of the condenser lens as a first lens position;

a second adjustment step of:
calculating a beam parameter product (BPP) of the second laser beam from the FFP of the second laser beam measured in the measurement step,
adjusting the position of the condenser lens such that the BPP is minimum, and
storing the position of the condenser lens as a second lens position;

a third adjustment step of:
measuring an FFP of the second laser beam when the condenser lens is moved between the first lens position and the second lens position; and

a fourth adjustment step of:
calculating a BPP of the second laser beam from the FFP of the second laser beam measured in the third adjustment step, and
adjusting the position of the condenser lens such that the BPP calculated from the FPP of the second laser beam measured in the third adjustment step is not more than a predetermined value.

2. The method according to claim 1 , wherein in the fourth adjustment step,
when the BPP is not less than the predetermined value, fixing, as a final position of the condenser lens, a position immediately before a position where the BPP has the predetermined value, and
when the BPP is less than the predetermined value, fixing, as the final position of the condenser lens, the first lens position.

3. The method according to claim 1 , wherein the lens adjustment mechanism includes following components:
a displacement sensor configured to detect the position of the condenser lens; and
an actuator configured to move the condenser lens,
wherein
in the first adjustment step, driving the actuator to move the position of the condenser lens detected by the displacement sensor to the first lens position,
in the second adjustment step, driving the actuator to move the position of the condenser lens detected by the displacement sensor to the second lens position; and
in the fourth adjustment step, driving the actuator to move the position of the condenser lens detected by the displacement sensor to the position where the BPP is not more than the predetermined value.

4. The method according to claim 2 , wherein the lens adjustment mechanism includes following components:
a displacement sensor configured to detect the position of the condenser lens; and
an actuator configured to move the condenser lens,
wherein
in the first adjustment step, driving the actuator to move the position of the condenser lens detected by the displacement sensor to the first lens position,
in the second adjustment step, driving the actuator to move the position of the condenser lens detected by the displacement sensor to the second lens position; and
in the fourth adjustment step, driving the actuator to move the position of the condenser lens detected by the displacement sensor to the position where the BPP is not more than the predetermined value.

Assignees

• Panasonic Ip Man Co Ltd

Inventors

• Ishikawa Ryo
• Ryudo Makoto
• Nagayasu Doukei
• Nishimura Hitoshi
• Wang Jingbo
• Nishio Masatoshi
• Yamaguchi Hideaki
• Takenaka Yoshiaki
• Eizumi Kiyotaka

Classifications

• B23K26/035 Primary

  Aligning the laser beam (automatically B23K26/042) · CPC title

• G02B6/4227

  Active alignment methods, e.g. procedures and algorithms · CPC title

• B23K26/707

  for monitoring laser beam transmission optics · CPC title

• B23K26/0884

  in at least three axial directions, e.g. manipulators, robots · CPC title

• B23K26/21

  by welding · CPC title