Systems and methods for a split exhaust engine system

Patent metadata

Field	Value
Publication number	US-10731573-B2
Application number	US-201816144760-A
Country	US
Kind code	B2
Filing date	Sep 27, 2018
Priority date	Dec 16, 2016
Publication date	Aug 4, 2020
Grant date	Aug 4, 2020

Abstract

Methods and systems are provided for operating a split exhaust engine system that provides blowthrough air and exhaust gas recirculation to an intake passage via a first exhaust manifold and exhaust gas to an exhaust passage via a second exhaust manifold. In one example, an intake valve timing, exhaust valve timing of a first set of exhaust valves coupled to the first exhaust manifold, and a position of an exhaust gas recirculation (EGR) valve in an EGR passage may be adjusted in coordination with one another in response to a condition at a compressor. The EGR passage may be coupled between the intake passage, upstream of the compressor, and the first exhaust manifold.

First claim

The invention claimed is:

1. A method, comprising:
adjusting, in coordination, an intake valve timing, an exhaust valve timing of a first set of exhaust valves, and a position of an exhaust gas recirculation (EGR) valve in an EGR passage in response to a condition at a compressor, where the EGR passage is coupled between an intake passage, upstream of the compressor, and a first exhaust manifold coupled to the first set of exhaust valves, and adjusting a position of a bypass valve disposed in a bypass passage based on the adjustment of the position of the EGR valve, the bypass passage coupled between the first exhaust manifold and an exhaust passage, downstream of a turbine, where the exhaust passage is coupled to a second exhaust manifold coupled to a second set of exhaust valves;
wherein the adjusting in coordination includes first adjusting the exhaust valve timing and then adjusting one of the intake valve timing or the position of the EGR valve in response to the exhaust valve timing reaching a maximum amount of adjustment.

2. The method of claim 1 , wherein the adjusting one of the intake valve timing or the position of the EGR valve is further adjusted in response to the condition at the compressor and a current intake valve timing.

3. The method of claim 2 , wherein the condition at the compressor includes one or more of condensate forming at the compressor and an inlet temperature of the compressor being below a threshold inlet temperature, where the threshold inlet temperature is based on a temperature at which the condensate forms at the compressor.

4. The method of claim 1 , wherein the adjusting in coordination includes modulating the position of the EGR valve, and during the modulating, adjusting each of the intake valve timing and the exhaust valve timing based on the condition at the compressor and wherein the adjusting the position of the bypass valve includes, in response to the modulating the position of the EGR valve, increasing an amount of opening of the bypass valve.

5. The method of claim 4 , wherein the condition at the compressor includes a compressor outlet temperature greater than a threshold outlet temperature.

6. The method of claim 1 , further comprising opening the first set of exhaust valves at a different timing than the second set of exhaust valves.

7. The method of claim 1 , wherein the condition at the compressor includes an inlet temperature of the compressor below a threshold inlet temperature, where the threshold inlet temperature is based on a temperature at which condensate forms at the compressor, and wherein the adjusting the exhaust valve timing includes retarding the exhaust valve timing.

8. The method of claim 7 , further comprising, in response to the exhaust valve timing reaching a maximum amount of retard while the inlet temperature of the compressor is below the threshold inlet temperature, first advancing the intake valve timing and, if the intake valve timing is fully advanced, closing the EGR valve.

9. The method of claim 8 , further comprising opening the bypass valve in response to closing the EGR valve.

10. The method of claim 1 , wherein the condition at the compressor includes an outlet temperature of the compressor being greater than a threshold outlet temperature and wherein the adjusting, in coordination, includes modulating the position of the EGR valve to reduce flow through the EGR passage to a first level, advancing the intake valve timing, and retarding the exhaust valve timing to further decrease the flow through the EGR passage to a lower, second level and further comprising, in response to modulating the position of the EGR valve, opening the bypass valve.

11. The method of claim 10 , further comprising increasing cold recirculation via opening the EGR valve.

12. The method of claim 10 , further comprising adjusting the opening of the bypass valve based on the modulating the position of the EGR valve.

13. The method of claim 1 , wherein the adjusting the exhaust valve timing includes actuating a cam to adjust a timing of the first set of exhaust valves and a timing of the second set of exhaust valves together, where an opening timing of the first set of exhaust valves is different than an opening timing of the second set of exhaust valves.

14. The method of claim 1 , further comprising, in response to a temperature and speed of the compressor operating between set upper and lower thresholds, adjusting the intake valve timing, the exhaust valve timing, and the position of the EGR valve based on fuel economy thresholds and a demanded torque level.

15. A method, comprising:
during a first condition, adjusting each of an exhaust valve timing of a first set of exhaust valves, an intake valve timing, and a position of an exhaust gas recirculation (EGR) valve disposed in an EGR passage based on a demanded torque level and a timing for best fuel economy, where the EGR passage is coupled between an intake passage, upstream of a compressor, and a first exhaust manifold coupled to the first set of exhaust valves; and
during a second condition, adjusting each of the exhaust valve timing, the intake valve timing, and the position of the EGR valve based on a condition at the compressor and not based on the demanded torque level and the timing for best fuel economy, and adjusting a position of a bypass valve disposed in a bypass passage coupled between the first exhaust manifold and an exhaust passage based on the adjustment of the position of the EGR valve, the exhaust passage coupled to a second exhaust manifold coupled to a second set of exhaust valves;
wherein the adjusting of each of the exhaust valve timing, the intake valve timing and the position of the EGR valve includes first adjusting the exhaust valve timing and then adjusting one of the intake valve timing or the position of the EGR valve in response to the exhaust valve timing reaching a maximum amount of adjustment.

16. The method of claim 15 , further comprising opening the first set of exhaust valves at a different timing than the second set of exhaust valves, the exhaust passage including a turbine and the bypass passage coupled to the exhaust passage downstream of the turbine.

17. The method of claim 15 , wherein the second condition includes one or more of when an inlet temperature of the compressor is below a lower threshold temperature, condensate is detected at the compressor, an outlet temperature of the compressor is greater than an upper threshold temperature, and a speed of the compressor is above a threshold speed and wherein the first condition includes when the inlet temperature of the compressor is above the lower threshold temperature, condensate is not detected at the compressor, the outlet temperature of the compressor is less than the upper threshold temperature, and the speed of the compressor is below the threshold speed.

18. The method of claim 15 , wherein the adjusting the position of the bypass valve includes opening the bypass valve responsive to the EGR valve being closed or modulating the position of the EGR valve.

19. A system for an engine, comprising:
a first exhaust manifold coupled to a first set of cylinder exhaust valves and an intake passage, upstream of a compressor, via an exhaust gas recirculation (EGR) passage including an EGR valve;
a second exhaust manifold coupled to a second set of cylinder exhaust valves and an exhaust passage including a turbine;
a bypass passage coupled between the first exhaust manifold and the exhaust passage, downstream of the turbine;
a plurality of cylinder in

Assignees

• Ford Global Tech Llc

Inventors

• Ulrey Joseph Norman
• Madison Daniel Paul
• Boyer Brad Alan
• Leiby James

Classifications

• F02M26/53 Primary

  using electric actuators, e.g. solenoids · CPC title

• F02B37/00

  Engines characterised by provision of pumps driven at least for part of the time by exhaust · CPC title

• F02B25/145

  with intake and exhaust valves exclusively in the cylinder head · CPC title

• F02M26/15

  in relation to engine exhaust purifying apparatus · CPC title

• F02D13/0257

  Independent control of two or more intake or exhaust valves respectively, i.e. one of two intake valves remains closed or is opened partially while the other is fully opened · CPC title