Temperature correction via print agent application

Patent metadata

Field	Value
Publication number	US-10730282-B2
Application number	US-201616094187-A
Country	US
Kind code	B2
Filing date	May 12, 2016
Priority date	May 12, 2016
Publication date	Aug 4, 2020
Grant date	Aug 4, 2020

Abstract

In an example, a method includes forming, at an additive manufacturing apparatus, a first layer of build material to be processed in the generation of an object. A print agent is selectively applied onto the first layer based on a first print instruction associated with the first layer. Energy is applied to the first layer to cause fusion in a region of the first layer. The method further comprises: measuring the temperature of the first layer at a plurality of locations to form a measured temperature distribution profile; comparing the measured temperature distribution profile against a predicted temperature distribution profile to generate a difference; and correcting a temperature distribution profile of a subsequent layer of the build material following fusion of the subsequent layer based on the difference by modifying a second print instruction associated with the subsequent layer.

First claim

The invention claimed is:

1. A method comprising:
forming, at an additive manufacturing apparatus, a first layer of build material to be processed in the generation of an object;
selectively applying a print agent onto the first layer based on a first print instruction associated with the first layer;
applying energy to the first layer to cause fusion in a region of the first layer;
measuring the temperature of the first layer at a plurality of locations to form a measured temperature distribution profile;
comparing the measured temperature distribution profile against a predicted temperature distribution profile to generate a difference; and
correcting a temperature distribution profile of a subsequent layer of build material following fusion of the subsequent layer based on the difference by modifying a second print instruction associated with the subsequent layer.

2. A method according to claim 1 , wherein modifying the application of the print agent comprises changing an amount of print agent applied to the subsequent layer.

3. A method according to claim 1 , wherein the print agent comprises a fusing agent, a detailing agent, or a combination thereof.

4. A method according to claim 1 , wherein the temperature of the first layer is measured within a fused region of the first layer and within an unfused region of the first layer.

5. A method according to claim 1 , wherein the second print instruction is generated based on a predicted temperature of the object and is then modified based on the difference.

6. A method according to claim 1 , wherein the temperature profile of the subsequent layer following fusion is corrected to have a uniform temperature over a fused region of the subsequent layer.

7. An additive manufacturing apparatus comprising:
a build material distributor to form a plurality of layers of build material on a build platform to be processed in the generation of an object;
a print agent applicator to selectively apply print agent onto the build material based on print instructions associated with the plurality of layers;
an energy source to cause fusion in a region of a first layer of the plurality of layers;
a temperature sensor to measure the temperature of the first layer at a plurality of locations to form a measured temperature distribution profile; and
processing circuitry comprising:
a print instruction module to generate the print instructions;
a thermal analysis module to compare the measured temperature distribution profile against a predicted temperature distribution profile to generate a difference; and
a correction module to correct a temperature distribution profile of a subsequent layer of build material following fusion of the subsequent layer based on the difference by modifying a second print instruction associated with the subsequent layer.

8. An additive manufacturing apparatus according to claim 7 , wherein the temperature sensor comprises a thermal imaging camera.

9. An additive manufacturing apparatus according to claim 7 , wherein the correction module is to modify the second print instruction by changing an amount of print agent applied to the subsequent layer.

10. An additive manufacturing apparatus according to claim 7 , wherein the print agent applicator is to apply a fusing agent, a detailing agent, or a combination thereof onto the build material of the layer.

11. An additive manufacturing apparatus according to claim 7 , wherein the temperature sensor is to measure the temperature of the layer within a fused region and within an unfused region.

12. An additive manufacturing apparatus according to claim 7 , wherein the print instruction module is to generate a distinct print instruction for each layer of the build material based on a predicted temperature of the object.

13. A machine readable medium comprising instructions which, when executed by a processor, cause the processor to:
compare a measured temperature distribution profile of a layer of build material against a predicted temperature distribution profile of the layer to generate a difference in a layer-wise additive manufacturing process; and
modify a print instruction to apply a print agent onto a subsequent layer of build material based on the difference to correct the temperature distribution profile of the subsequent layer following fusion.

14. A machine readable medium according to claim 13 , wherein modifying the print instruction comprises changing an amount of the print agent applied onto the subsequent layer.

15. A machine readable medium according to claim 13 , wherein the print agent comprises a fusing agent, a detailing agent, or a combination thereof.

16. A method of claim 1 , wherein correcting a temperature distribution profile of a subsequent layer further comprises:
adjusting amounts of print agent to be deposited according to the second print instruction associated with the subsequent layer, the adjusting of amounts of print agent being based on the difference between the measured temperature distribution profile and predicted temperature distribution profile of the first layer.

17. A method of claim 1 , wherein correcting a temperature distribution profile of a subsequent layer further comprises:
adjusting amounts of a detailing agent to be deposited, in addition to the print agent, according to the second print instruction associated with the subsequent layer, the adjusting of amounts of detailing agent being based on the difference between the measured temperature distribution profile and predicted temperature distribution profile of the first layer.

18. A method of claim 1 , further comprising determining the predicted temperature distribution profile based on a distance of the first layer from an energy source for causing fusion of build material treated with coalescing agent and an estimate of heat diffusion from the first layer during fusion.

19. An additive manufacturing apparatus according to claim 7 , wherein the correction module is to correct the temperature distribution profile of a subsequent layer by adjusting amounts of print agent to be deposited according to the second print instruction associated with the subsequent layer, the adjusting of amounts of print agent being based on the difference between the measured temperature distribution profile and predicted temperature distribution profile of the first layer.

20. An additive manufacturing apparatus according to claim 7 , wherein the correction module is to correct the temperature distribution profile of a subsequent layer by adjusting amounts of a detailing agent to be deposited, in addition to the print agent, according to the second print instruction associated with the subsequent layer, the adjusting of amounts of detailing agent being based on the difference between the measured temperature distribution profile and predicted temperature distribution profile of the first layer.

Assignees

• Hewlett Packard Development Co

Inventors

• De Pena Alejandro Manuel
• Puigardeu Aramendia Sergio
• Ramirez Muela David

Classifications

• B29C64/165 Primary

  using a combination of solid and fluid materials, e.g. a powder selectively bound by a liquid binder, catalyst, inhibitor or energy absorber · CPC title

• B33Y50/02 Primary

  for controlling or regulating additive manufacturing processes · CPC title

• B29C64/386 Primary

  Data acquisition or data processing for additive manufacturing · CPC title

• B33Y10/00

  Processes of additive manufacturing · CPC title

• B29C64/393

  for controlling or regulating additive manufacturing processes · CPC title