Linear compressor

Patent metadata

Field	Value
Publication number	US-10724508-B2
Application number	US-201715491100-A
Country	US
Kind code	B2
Filing date	Apr 19, 2017
Priority date	Apr 19, 2016
Publication date	Jul 28, 2020
Grant date	Jul 28, 2020

Abstract

A linear compressor is provided. The linear compressor may include a shell having a cylindrical shape, a shell cover that covers both open ends of the shell, a cylinder accommodated into the shell and defining a compression space for a refrigerant, a piston that reciprocates within the cylinder in an axial direction to compress the refrigerant within the compression space, a motor assembly including a motor that provides power to the piston and a stator cover that supports the motor, and resonant springs seated on the stator cover that support the piston to allow the piston to perform a resonant motion. The resonant springs may be circularly arranged at three points having a same interval around a center in an axial direction.

First claim

What is claimed is:

1. A linear compressor, comprising:
a motor,
a stator cover that supports the motor;
a plurality of resonant springs that include a plurality of first resonant springs and a plurality of second resonant springs, each first resonant spring is successively arranged along a same extension line as the second resonant springs, wherein first ends of the first resonant springs are supported by the stator cover and provided around a center of the stator cover in an axial direction;
a support provided between second ends of the first resonant springs and first ends of the second resonant springs of the plurality of resonant springs to support the first resonant springs and the second resonant springs; and
a rear cover that supports the second ends of the second resonant springs, wherein the rear cover includes:
a cover body provided at the second ends of the second resonant springs such that the second resonant springs are provided subsequent to the support in the axial direction, the support is provided subsequent to the first resonant springs in the axial direction, the first resonant springs are provided subsequent to the stator cover in the axial direction, and the stator cover is provided subsequent to the motor in the axial direction, the axial direction being a direction extending from the stator cover to the rear cover;
a plurality of coupling legs that pass through spaces between the plurality of resonant springs at an edge of the cover body and extend to the stator cover, the plurality of coupling legs each having a length equal to or greater than a sum of a length of one of the first resonant springs and a length of a corresponding one of a respective second resonant spring in an installed position; and
a plurality of leg coupling portions each bent outward from a respective extension end of each coupling leg and coupled to the stator cover, wherein an outer end of the leg coupling portion is provided inside of rather than at a radially outer end of the stator cover, wherein the support is coupled to a piston, to the second ends of the first resonant springs, and to the first ends of the second resonant springs, wherein the plurality of coupling legs cover an outer edge of the support to be disposed radially outside of the support in positions circumferentially between the plurality of first springs and positions circumferentially between the plurality of second springs, and wherein groups of the plurality of resonant springs and the plurality of coupling legs alternate in the circumferential direction to encircle the piston.

2. The linear compressor according to claim 1 , wherein the rear cover includes a plurality of seats that extends outward from the cover body and supports the second ends of the second resonant springs.

3. The linear compressor according to claim 2 , wherein the plurality of seats is arranged at three points having a same interval around the center of the stator cover in the circumferential direction.

4. The linear compressor according to claim 2 , wherein at least a portion of each of the plurality of seats protrudes so as to be inserted into the second ends of the second resonant springs.

5. The linear compressor according to claim 1 , wherein each of the plurality of coupling legs is formed to have a rounded shape.

6. The linear compressor according to claim 1 , wherein a leg coupling member that passes through the leg coupling portion and is coupled to the stator cover is provided in the leg coupling portion.

7. The linear compressor according to claim 1 , wherein the plurality of coupling legs are unitary with the rear cover, and each of the plurality of coupling legs extends to a bottom surface of the stator cover at which the first resonant spring is supported.

8. The linear compressor according to claim 1 , wherein the stator cover includes:
a planar portion having a circular plate shape and on which the rear cover and the first resonant springs are mounted;
a rim that extends along a circumference of the planar portion in a mounting direction of the first resonant springs.

9. The linear compressor according to claim 8 , wherein the rim includes a plurality of first rim portions and second rim portions alternating with the first rim portions, the second rim portions having a height that is shorter than a height of the first rim portions, wherein the first end of at least one of the first resonant springs is supported by the stator cover and provided at a circumferential position corresponding to a circumferential position of one of the first rim portions and provided radially inside of the first rim portion, the leg coupling portion is coupled to the stator cover at a circumferential position corresponding to a circumferential position of one of the second rim portions such that an end of each of the plurality of coupling legs is disposed radially inside of the second rim.

10. The linear compressor according to claim 8 , further comprising a cover coupling member to couple the motor to the stator cover, wherein a center of the planar portion is open, a coupling hole is formed at an edge of the planar portion, and the cover coupling member is coupled to the coupling hole.

11. The linear compressor according to claim 10 , wherein the coupling hole is defined at a position at which the plurality of resonant springs is mounted.

12. The linear compressor according to claim 10 , wherein each group of resonant springs is a pair, and wherein the coupling hole is defined between pairs of resonant springs.

13. The linear compressor according to claim 10 , wherein the cover coupling member passes through the motor and is coupled to a frame including a cylinder that defines a compression space for a refrigerant.

14. The linear compressor according to claim 13 , wherein the cover coupling member is disposed in the same extension line as a resonant spring of the plurality of resonant springs.

15. The linear compressor according to claim 1 , wherein the support includes:
a support body provided inside of rather than at the plurality of resonant springs; and
a spring support that extends outward along a circumference of the support body.

16. The linear compressor according to claim 15 , wherein the support body includes:
a support circumferential surface that defines a cylindrical shape; and
a support front surface defined by a bending of an end of the support circumferential surface, which faces the motor, toward a central inside.

17. The linear compressor according to claim 16 , wherein an opening is defined in a center of the support front surface, wherein a plurality of front holes is defined along a circumference of the opening, wherein a plurality of side holes is defined along a circumference of the support circumferential surface at regular intervals, wherein the motor includes a drive that reciprocates forward and backward, and wherein the support front surface is coupled to the drive.

18. The linear compressor according to claim 15 , wherein a protrusion is formed on a first side surface of the spring support such that the first resonant spring or the second resonant spring is mounted thereon, and wherein a seating member coupled to the first resonant spring or the second resonant spring is provided on a second side surface of the spring support corresponding to the protrusion.

19. The linear compressor of claim 1 , further including a support device coupled to the rear cover and including a plate spring spaced apart from the rear cover.

20. A linear compressor, comp

Assignees

• Lg Electronics Inc
• Lge Electronics Inc

Inventors

• Kim Junghae
• Kim Hyunsoo
• Byun Jeonguk
• Lee Jongwoo
• Hong Eonpyo

Classifications

• F04B39/12

  Casings; Cylinders; Cylinder heads; Fluid connections · CPC title

• F04B39/122

  Cylinder block · CPC title

• F04B39/121

  Casings · CPC title

• F04B39/0027

  Pulsation and noise damping means · CPC title

• F04B35/045 Primary

  using solenoids · CPC title