Adhesive sheet joining method and adhesive sheet joining apparatus

Patent metadata

Field	Value
Publication number	US-10723917-B2
Application number	US-201615778299-A
Country	US
Kind code	B2
Filing date	Oct 26, 2016
Priority date	Nov 24, 2015
Publication date	Jul 28, 2020
Grant date	Jul 28, 2020

Abstract

A die coater 10 as a coating member directly applies an adhesive resin G to a joining portion of a workpiece W by a predetermined width while a holding table 1 holding the workpiece W placed thereon moves. A reinforcing substrate T supplied from an original master roll is joined to the resin G applied to the workpiece W while being pressed by a joining roller 15 , and the reinforcing substrate T is cut by a predetermined length. That is, an adhesive sheet is directly formed on the workpiece W.

First claim

The invention claimed is:

1. An adhesive sheet joining method for joining an adhesive sheet to a workpiece, the method comprising:
a coating step of applying an adhesive resin having a predetermined width to the workpiece by a coating member; and
a joining step of joining a reinforcing substrate to the resin applied to the workpiece by a joining member to form the adhesive sheet, wherein
in the joining step, a single strip substrate or plural strip substrates having a width smaller than the width of the resin are joined to the resin by a joining roller as the joining member.

2. The adhesive sheet joining method according to claim 1 , wherein
in the joining step, a substrate pre-cut by a length of the resin is transported and joined to the resin applied to the workpiece.

3. The adhesive sheet joining method according to claim 1 , wherein
in the coating step, the resin having the predetermined width is blown from a nozzle as the coating member to apply the resin to the workpiece.

4. An adhesive sheet joining method for joining an adhesive sheet to a workpiece, the method comprising:
a coating step of applying an adhesive resin having a predetermined width to the workpiece by a coating member; and
a joining step of joining a reinforcing substrate to the resin applied to the workpiece by a joining member to form the adhesive sheet, wherein
in the joining step, a single strip substrate or plural strip substrates having a width smaller than the width of the resin are placed on the resin, and a nozzle as the joining member sprays gas to the substrate or the substrates to join the substrate or the substrates to the resin.

5. An adhesive sheet joining method for joining an adhesive sheet to a workpiece, the method comprising:
a coating step of applying an adhesive resin having a predetermined width to the workpiece by a coating member; and
a joining step of joining a reinforcing substrate to the resin applied to the workpiece by a joining member to form the adhesive sheet, wherein
in the joining step, roving substrates placed on the resin at given intervals are joined to the resin while a nozzle as the joining member sprays gas.

6. The adhesive sheet joining method according to claim 5 wherein
in the coating step, a thickness of the resin applied to the workpiece is adjusted to form a plurality of recesses in a coating direction, and
in the joining step, the substrate is placed on the recesses formed on a surface of the resin to join the substrate to the resin.

7. An adhesive sheet joining apparatus for joining an adhesive sheet to a workpiece, the apparatus comprising:
a coating mechanism applying an adhesive resin having a predetermined width to the workpiece by a coating member;
a substrate supplying unit supplying a reinforcing substrate whose width is smaller than the width of the resin applied to the workpiece; and
a joining mechanism joining while pressing the substrate to the resin by a joining member.

8. The adhesive sheet joining apparatus according to claim 7 , further comprising:
an additional holding table that holds the workpiece placed thereon.

9. The adhesive sheet joining apparatus according to claim 7 , wherein
the supplying unit supplies a single substrate or plural substrates, and
the joining member is a joining roller that presses the substrate or the substrates against the resin.

10. The adhesive sheet joining apparatus according to claim 9 , wherein
when the substrate is plural roving substrates, the joining roller has plural guide grooves provided on a peripheral side face thereof for pressing and joining the substrates to the resin while guiding the substrates.

11. The adhesive sheet joining apparatus according to claim 10 , further comprising:
a controller forming a plurality of recesses on a surface of the resin in a coating direction while controlling an amount of the resin to be applied from the coating member in a width direction of the workpiece on a coating line, wherein
the joining roller includes guide grooves on a peripheral side face thereof for inserting and pressing the roving substrates into and against the recesses on the surface of the resin while guiding the substrates.

12. The adhesive sheet joining apparatus according to claim 7 , wherein
the supplying unit supplies a single substrate or plural substrates, and
the joining member is a nozzle that joins the resin to the substrate or the substrates while spraying gas to the substrate or the substrates.

13. The adhesive sheet joining apparatus according to claim 12 , further comprising:
a guide roller placing a roving substrates on the resin while guiding the substrates on guide grooves formed on a peripheral side face of the guide roller.

14. The adhesive sheet joining apparatus according to claim 13 , further comprising:
a controller forming a plurality of recesses on a surface of the resin in a coating direction while controlling an amount of the resin to be applied from the coating member in a width direction of the workpiece on a coating line, wherein
the guide roller guides the roving substrates to the recesses on the surface of the resin.

15. The adhesive sheet joining apparatus according to claim 7 , wherein
the substrate supplying unit transports a substrate pre-cut by a length of the resin to the resin applied to the workpiece.

16. The adhesive sheet joining apparatus according to claim 7 , wherein
the coating member is a die coater that applies the resin from a slit to the workpiece by a predetermined width.

17. The adhesive sheet joining apparatus according to claim 7 , wherein
the coating member is a nozzle that applies an adhesive resin to the workpiece having a predetermined width.

Assignees

• Nitto Denko Corp

Inventors

• Kato Masakazu
• Degawa Osamu
• Kawaguchi Yasuhiko

Classifications

• C09J2301/40

  characterized by the presence of essential components · CPC title

• C09J2301/50

  characterized by process specific features · CPC title

• B32B37/1292

  selectively, e.g. in stripes, in patterns (B32B37/0076 takes precedence) · CPC title

• B32B37/153

  at least one layer is extruded and immediately laminated while in semi-molten state · CPC title

• B32B5/24

  one layer being a fibrous or filamentary layer · CPC title