Method for producing octacalcium phosphate shaped product

Patent metadata

Field	Value
Publication number	US-10723625-B2
Application number	US-201816621882-A
Country	US
Kind code	B2
Filing date	Jun 15, 2018
Priority date	Jun 16, 2017
Publication date	Jul 28, 2020
Grant date	Jul 28, 2020

Abstract

The present invention provides: a method for producing a shaped product comprising octacalcium phosphate and having a volume of 2.0 mm3 or more, comprising immersing a precursor ceramic composition containing at least one of Ca and PO4 in composition, having a solubility in H2O higher than that of octacalcium phosphate, and having a volume greater than 2.0 mm3, in a solution containing a component which is not contained in the precursor ceramic composition, among the components Ca, PO4 and H2O, which are components of octacalcium phosphate to allow the precursor ceramic composition to react, thereby converting at least a part of the precursor ceramic composition into octacalcium phosphate; and the like.

First claim

The invention claimed is:

1. A method for producing a shaped product comprising octacalcium phosphate and having a volume of 2.0 mm 3 or more, comprising immersing a precursor ceramic composition containing at least one of Ca and PO 4 in composition, having a solubility in H 2 O higher than that of octacalcium phosphate, and having a volume greater than 2.0 mm 3 , in a solution containing a component which is not contained in the precursor ceramic composition, among the components Ca, PO 4 and H 2 O, which are components of octacalcium phosphate to allow the precursor ceramic composition to react, thereby converting at least a part of the precursor ceramic composition into octacalcium phosphate.

2. The method for producing a shaped product according to claim 1 , wherein the precursor ceramic composition is converted into the shaped product comprising octacalcium phosphate by keeping a general form thereof.

3. The method for producing a shaped product according to claim 1 , wherein the shaped product comprising octacalcium phosphate is a shaped product containing 10% by mass or more of octacalcium phosphate.

4. The method for producing a shaped product according to claim 1 , comprising removing the shaped product from the solution before a reaction completion point at which the precursor ceramic composition is compositionally converted into a substance in stabilized phase.

5. The method for producing a shaped product according to claim 4 , wherein the solution at the reaction completion point has a pH of 4 or more, and the reaction is terminated at a pH condition higher than the pH at the reaction completion point.

6. The method for producing a shaped product according to claim 5 , wherein a calcium phosphate component at the reaction completion point is an apatite.

7. The method for producing a shaped product according to claim 4 , wherein the reaction is terminated at a point at which a Ca/PO 4 ratio of the shaped product is lower than a Ca/PO 4 ratio of the shaped product at the reaction completion point.

8. The method for producing a shaped product according to claim 4 , wherein the reaction is terminated at a point at which a Ca/PO 4 ratio of the solution is higher than a Ca/PO 4 ratio of the solution at the reaction completion point.

9. The method for producing a shaped product according to claim 4 , wherein a pH at the reaction completion point is less than 4, and the reaction is terminated at a pH condition lower than the pH at the reaction completion point.

10. The method for producing a shaped product according to claim 9 , wherein a calcium phosphate component at the reaction completion point is dicalcium phosphate anhydrous or dicalcium phosphate dihydrate.

11. The method for producing a shaped product according to claim 4 , wherein the reaction is terminated at a point at which a Ca/Pa 4 ratio of the shaped product is higher than a Ca/PO 4 ratio of the shaped product at the reaction completion point.

12. The method for producing a shaped product according to claim 4 , wherein the reaction is terminated at a point at which a Ca/PO 4 ratio of the solution is lower than a Ca/PO 4 ratio of the solution at the reaction completion point.

13. The method for producing a shaped product according to claim 1 , comprising allowing a substance including a functional group that chemically bonds to calcium in composition to be contained in at least one of the precursor ceramic composition and the solution, so that the substance including a functional group that chemically bonds to calcium in composition is supported on an octacalcium phosphate crystal.

14. The method for producing a shaped product according to claim 13 , wherein another substance is supported on the octacalcium phosphate crystal.

15. A shaped product cured by a chemical bond of an inorganic component, or entanglement or fusion between crystals of an inorganic component, wherein the shaped product contains 10% by mass or more of octacalcium phosphate and has a volume of 2.0 mm 3 or more.

16. The shaped product according to claim 15 , wherein 97.5% by mass or more of the shaped product is composed of inorganic components.

17. The shaped product according to claim 15 , wherein the shaped product has a porous structure having an arbitrary shape with a pore size in the range of 0 to 2000 μm inside thereof, and has a porosity of 0 to 99%.

18. The shaped product according to claim 15 , wherein a substance having a functional group that chemically bonds to calcium in composition is supported on an octacalcium phosphate crystal.

19. The shaped product according to claim 18 , wherein another substance is supported on the octacalcium phosphate crystal.

Assignees

• G C Dental Ind Corp

Inventors

• Sugiura Yuki
• Ishikawa Kunio

Classifications

• C01P2006/16

  Pore diameter · CPC title

• C01B25/324

  Preparation from a reaction solution obtained by acidifying with an acid other than orthophosphoric acid · CPC title

• C01B25/32

  Phosphates of magnesium, calcium, strontium, or barium · CPC title

• A61L2430/02

  for reconstruction of bones; weight-bearing implants · CPC title

• A61L27/56 Primary

  Porous materials, {e.g. foams or sponges} · CPC title