Flexible sheet-like material for bounding a matrix material feed space and method for the production thereof

Patent metadata

Field	Value
Publication number	US-10717246-B2
Application number	US-201715645361-A
Country	US
Kind code	B2
Filing date	Jul 10, 2017
Priority date	Mar 11, 2010
Publication date	Jul 21, 2020
Grant date	Jul 21, 2020

Abstract

The flexible sheet-like material comprises a textile layer, which is coated at least on one side with a functional layer which is permeable to gas but impermeable to the matrix material, acting as a barrier layer for the matrix material, and is produced by coating the textile layer directly with a foam or a paste.

First claim

The invention claimed is:

1. A process for the vacuum assisted production of fibre-reinforced plastics material components from composite fibre semi-finished products which are arranged in a matrix material feed space, the process comprising:
defining the matrix material feed space with a flexible sheet-like material, wherein the flexible sheet-like material comprises a textile layer and a gas-permeable but matrix material-impermeable foam layer or paste layer on the textile layer, the foam or paste layer being a barrier layer for a matrix material, the foam or paste layer comprising acrylate or a combination of acrylate and polyurethane, the dry layer weight of the foam or paste being 35-120 g/m 2 and the foam or paste being compressed by a calendering device at an elevated pressure and an elevated temperature of 170-200° C.; and
drawing the matrix material by suction from an external resin container into the matrix material feed space.

2. The process according to claim 1 , wherein the textile layer is a woven fabric, an interlaced fabric, a knitted fabric, a non-woven fabric or a felt and comprises:
polyester, polyamide, aramid, glass fibres, polyacrylic, polypropylene, polyethylene, viscose, cellulose, or cotton.

3. The process according to claim 1 , wherein when applied to the textile layer, the foam has a weight of 100-900 g/l.

4. The process according to claim 3 , wherein when applied to the textile layer, the foam has a weight of 200-350 g/l.

5. The process according to claim 1 , wherein before the textile layer is coated, it is pretreated with additives which are produced from aqueous or organic solutions and comprise at least one substance selected from the group consisting of:
fluorocarbon resins, impregnating resins, surfactants, silica sol derivatives, and bonding agents.

Assignees

• Trans Textil Gmbh
• Airbus Defence & Space Gmbh

Inventors

• Krings Wilhelm
• Hänsch Manfred
• Pribil Leopold
• Hierhammer Wilhelm

Classifications

• D06M15/705

  Embossing; Calendering; Pressing · CPC title

• D06M15/333

  of vinyl acetate; Polyvinylalcohol · CPC title

• D06M23/04

  Processes in which the treating agent is applied in the form of a foam · CPC title

• D06N3/14

  with polyurethanes · CPC title

• B32B27/36

  comprising polyesters · CPC title