Laser welding method for flat wires

Patent metadata

Field	Value
Publication number	US-10717153-B2
Application number	US-201715660103-A
Country	US
Kind code	B2
Filing date	Jul 26, 2017
Priority date	Aug 2, 2016
Publication date	Jul 21, 2020
Grant date	Jul 21, 2020

Abstract

Provided is a laser welding method for flat wires in which side surfaces at ends of first and second flat wires coated with insulating films, the side surfaces being stripped of the insulating films, are butted together, and a laser beam is applied to end surfaces of the first and second flat wires to weld together the side surfaces. This method includes: applying the laser beam in a loop shape inside the end surface of the first flat wire to form a molten pool; and gradually increasing the diameter of a loop-shaped application trajectory of the laser beam inside the end surface of the first flat wire to allow the molten pool to reach the side surfaces.

First claim

What is claimed is:

1. A laser welding method for flat wires in which a first side surface at a first end of a first flat wire coated with a first insulating film, the first side surface being stripped of the first insulating film, and a second side surface at a second end of a second flat wire coated with a second insulating film, the second side surface being stripped of the second insulating film, are butted together, and a laser beam is applied to a first end surface of the first flat wire and a second end surface of the second flat wire to weld together the first side surface and the second side surface, the laser welding method comprising:
applying the laser beam in a loop shape inside the first end surface to form a molten pool; and
applying the laser beam inside the first end surface while gradually increasing a diameter of a loop-shaped trajectory of the laser beam to allow the molten pool to reach the first side surface and the second side surface.

2. The laser welding method according to claim 1 , wherein the loop shape is a circular shape or an elliptical shape.

3. The laser welding method according to claim 1 , wherein the loop shape is a rectangular shape.

4. The laser welding method according to claim 1 , wherein the loop shape is a spiral shape.

5. The laser welding method according to claim 1 , wherein the loop shape is an elliptical shape, and a major axis of the ellipse is parallel to the first side surface and the second side surface.

6. The laser welding method according to claim 1 , wherein, in the first end surface, the laser beam is applied to only a region of the first end surface that is located on a side of the first side surface relative to an application start position of the laser beam.

7. The laser welding method according to claim 1 , wherein the laser beam is applied to the second end surface as the diameter of the loop-shaped trajectory of the laser beam increases gradually.

8. The laser welding method according to claim 1 , further comprising:
applying another laser beam in a loop shape inside the second end surface to form another molten pool; and
applying the other laser beam inside the second end surface while gradually increasing a diameter of a loop-shaped trajectory of the other laser beam to fuse together the molten pool and the other molten pool.

9. The laser welding method according to claim 8 , wherein
in the first end surface, the laser beam is applied to only a region of the first end surface that is located on a side of the first side surface relative to an application start position of the laser beam, and
in the second end surface, the other laser beam is applied to only a region of the second end surface that is located on a side of the second side surface relative to an application start position of the other laser beam.

10. The laser welding method according to claim 8 , wherein
the laser beam is applied to the second end surface as the diameter of the loop-shaped trajectory of the laser beam increases gradually, and
the other laser beam is applied to the first end surface as the diameter of the loop-shaped trajectory of the other laser beam increases gradually.

11. The laser welding method according to claim 8 , wherein
the laser beam is applied to only the first end surface, and
the other laser beam is applied to only the second end surface.

Assignees

• Toyota Motor Co Ltd

Inventors

• Nakamura Hideo

Classifications

• H02K15/35

  Form-wound windings · CPC title

• B23K26/22 Primary

  Spot welding · CPC title

• B23K2101/38

  Conductors · CPC title

• B23K2101/32

  Wires · CPC title

• H02K3/38

  around winding heads, equalising connectors, or connections thereto · CPC title