Method of controlling motor and device of controlling motor

Patent metadata

Field	Value
Publication number	US-10715077-B2
Application number	US-201616346749-A
Country	US
Kind code	B2
Filing date	Nov 1, 2016
Priority date	Nov 1, 2016
Publication date	Jul 14, 2020
Grant date	Jul 14, 2020

Abstract

A method of controlling a motor having windings of a plurality of phases includes an estimation step of calculating a current vector norm from d-axis current and q-axis current flowing in the motor, calculating power loss from the current vector norm and the entire heat resistance of the motor, and estimating the maximum temperature of the windings of the plurality of phases based on the power loss and a transfer function having first or higher-order transfer characteristics, in the case where the motor is in a low rotation state, and a limiting step of limiting input power based on the maximum temperature estimated in the estimation step.

First claim

The invention claimed is:

1. A method of controlling a motor having windings of a plurality of phases, the method comprising:
an estimation step of calculating a current vector norm from d-axis current and q-axis current flowing in the motor, calculating power loss from the current vector norm and the entire heat resistance of the motor, and estimating the maximum temperature of the windings of the plurality of phases based on the power loss and a transfer function for the power loss, the transfer function having first or higher-order transfer characteristics, in the case where the motor is in a low rotation state; and
a limiting step of limiting input power based on the maximum temperature estimated in the estimation step.

2. The method of controlling the motor according to claim 1 , wherein the low rotation state includes a state in which the motor is locked.

3. The method of controlling the motor according to claim 1 , further comprising a measurement step of measuring the temperatures of some of windings of the plurality of phases, wherein the estimation step includes starting the estimation of the maximum temperature with the temperature measured in the measurement step as an initial value in the case where the motor transitions to the low rotation state.

4. The method of controlling the motor according to claim 3 , further comprising a correction step of setting a correction value that starts at the maximum temperature estimated in the estimation step and converges to a temperature measured in the measurement step from when the motor transitions to a state other than the low rotation state and correcting the initial value by using the correction value at the start of the estimation step.

5. The method of controlling the motor according to claim 4 , wherein the correction value converges according to heat dissipation characteristics of the motor in the correction step.

6. The method of controlling the motor according to claim 3 , wherein the limiting step includes:
limiting power applied to the motor based on the maximum temperature estimated in the estimation step in the case where the motor is in the low rotation state, and
limiting power applied to the motor based on the temperature measured in the measurement step in the case where the motor is not in the low rotation state.

7. The method of controlling the motor according to claim 1 , wherein the estimation step includes:
a first estimation step of estimating a first estimated temperature independent of the motor rotation state in accordance with the input power,
a second estimation step of estimating an increase temperature, which is caused by that the motor is in the low rotation state, for the first estimated temperature, and
an addition step of adding the first estimated temperature and the increase temperature to each other and defining a result of the addition as the maximum temperature.

8. The method of controlling the motor according to claim 7 , wherein the second estimation step includes:
starting estimation in accordance with the input power for the increase temperature in the case where the motor transitions to the low rotation state, and
starting estimation in accordance with the input of zero for the increase temperature in the case where the motor transitions to a state other than the low rotation state.

9. A method of controlling a motor having windings of a plurality of phases, the method comprising:
an estimation step of estimating the maximum temperature of the windings having the plurality of phases, in accordance with the magnitude of input power that is input to the motor, in the case where the motor is in a low rotation state;
a limiting step of limiting the input power based on the maximum temperature estimated by the estimation unit; and
a measurement step of measuring the temperatures of some of windings of the plurality of phases,
wherein the estimation step includes starting the estimation of the maximum temperature with the temperature measured in the measurement step as an initial value in the case where the motor transitions to the low rotation state.

10. The method of controlling the motor according to claim 9 , further comprising:
a correction step of setting a correction value that starts at the maximum temperature estimated in the estimation step and converges to a temperature measured in the measurement step from when the motor transitions to a state other than the low rotation state and correcting the initial value by using the correction value at the start of the estimation step.

11. The method of controlling the motor according to claim 10 , wherein the correction value converges according to heat dissipation characteristics of the motor in the correction step.

12. The method of controlling the motor according to claim 9 , wherein the limiting step includes:
limiting power applied to the motor on the basis of the maximum temperature estimated in the estimation step in the case where the motor is in the low rotation state, and
limiting the power applied to the motor on the basis of the temperature measured in the measurement step in the case where the motor is not in the low rotation state.

13. A method of controlling a motor having windings of a plurality of phases, the method comprising:
an estimation step of estimating the maximum temperature of the windings of the plurality of phases, in accordance with the magnitude of input power that is input to the motor, in the case where the motor is in a low rotation state; and
a limiting step of limiting the input power on the basis of the maximum temperature estimated in the estimation step,
wherein the estimation step includes:
a first estimation step of estimating a first estimated temperature independent of the motor rotation state in accordance with the input power,
a second estimation step of estimating an increase temperature, which is caused by that the motor is in the low rotation state, for the first estimated temperature, and
an addition step of adding the first estimated temperature and the increase temperature to each other and defining a result of the addition as the maximum temperature.

14. The method of controlling the motor according to claim 13 , wherein the second estimation step includes:
starting estimation in accordance with the input power for the increase temperature in the case where the motor transitions to the low rotation state, and
starting estimation in accordance with the input of zero for the increase temperature in the case where the motor transitions to a state other than the low rotation state.

15. A device of controlling a motor having windings of a plurality of phases, the device comprising:
an estimation unit that calculates a current vector norm from d-axis current and q-axis current flowing in the motor, calculates power loss from the current vector norm and the entire heat resistance of the motor, and estimates the maximum temperature of the windings of the plurality of phases on the basis of the power loss and a transfer function for the power loss, the transfer function having first- or higher-order transfer characteristics, in the case where the motor is in a low rotation state, and
a limiting unit that limits input power to the motor on the basis of the maximum temperature estimated by the estimation unit.

Assignees

• Nissan Motor

Inventors

• Itou Ken
• Murota Kohei
• Mori Tomoaki
• Takahashi Naoki
• Kawamura Hiromichi

Classifications

• H02P21/22 Primary

  Current control, e.g. using a current control loop · CPC title

• H02P29/02

  Providing protection against overload without automatic interruption of supply (protection against faults of stepper motors H02P8/36) · CPC title

• H02P29/64 Primary

  Controlling or determining the temperature of the winding · CPC title

• H02P31/00

  Arrangements for regulating or controlling electric motors not provided for in groups H02P1/00 - H02P5/00, H02P7/00 or H02P21/00 - H02P29/00 · CPC title

• H02P29/40

  Regulating or controlling the amount of current drawn or delivered by the motor for controlling the mechanical load · CPC title