Power conversion device and photovoltaic module including the same

Patent metadata

Field	Value
Publication number	US-10715054-B2
Application number	US-201916435052-A
Country	US
Kind code	B2
Filing date	Jun 7, 2019
Priority date	Feb 28, 2017
Publication date	Jul 14, 2020
Grant date	Jul 14, 2020

Abstract

A power conversion device includes a coupled inductor having a first inductor and second inductor, connected to a DC source; a full-bridge switching unit including a first leg having a first switching element and a second switching element serially connected to the first switching element, and a second leg having a third switching element and a fourth switching element serially connected to the third switching element, wherein the first leg connected to the first inductor and the second leg connected to the second inductor; a transformer connected to the full-bridge switching unit; a third inductor connected in parallel with the transformer; and a storage capacitor connected to the full-bridge switching unit.

First claim

What is claimed is:

1. A power conversion device, comprising:
a coupled inductor having a first inductor and second inductor, connected to a DC source;
a full-bridge switching unit including a first leg having a first switching element and a second switching element serially connected to the first switching element, and a second leg having a third switching element and a fourth switching element serially connected to the third switching element, wherein the first leg connected to the first inductor and the second leg connected to the second inductor;
a transformer connected to the full-bridge switching unit;
a third inductor connected in parallel with the transformer;
a storage capacitor connected to the full-bridge switching unit;
a voltage doubler connected to an output terminal of the transformer and to rectify a second AC waveform and increase voltage gain; and
a filter unit including a plurality of inductors connected to an output terminal of the voltage doubler.

2. The power conversion device according to claim 1 , further comprising a fourth inductor between the second leg and the transformer.

3. The power conversion device according to claim 1 , further comprising a blocking capacitor between the first leg and the transformer.

4. The power conversion device according to claim 1 , wherein the transformer amplifies a first AC waveform from the full-bridge switching unit and outputs the second AC waveform.

5. The power conversion device according to claim 1 , wherein the voltage doubler includes:
fifth and sixth switching elements connected in series and connected to one of output terminals of the transformer;
a first capacitor having one terminal connected to the sixth switching element;
seventh and eighth switching elements connected to the one of the output terminals of the transformer and connected to the fifth and sixth switching elements in parallel; and
a second capacitor having one terminal connected to the eighth switching element.

6. The power conversion device according to claim 5 , wherein the fifth and sixth switching elements are bidirectional switching elements, and the seventh and eighth switching elements are bidirectional switching elements.

7. The power conversion device according to claim 1 , wherein the first switching element and the second switching element operate with a phase difference of 180 degrees from the third switching element and the fourth switching element.

8. The power conversion device according to claim 1 , wherein the first switching element and the third switching element perform variable duty switching, and a variable duty corresponds to a frequency of a first AC waveform.

9. The power conversion device according to claim 1 , further comprising:
an output current detector to detect an output current of the filter unit; and
a controller to output a switching control signal to the full-bridge switching unit, based on the output current.

10. The power conversion device according to claim 9 , wherein the controller controls the full-bridge switching unit to stop switching during a predetermined period, when an output power of the filter unit is a first level or less.

11. A power conversion device, comprising:
a coupled inductor having a first inductor and second inductor, connected to a DC source;
a full-bridge switching unit including a first leg having a first switching element and a second switching element serially connected to the first switching element, and a second leg having a third switching element and a fourth switching element serially connected to the third switching element, wherein the first leg connected to the first inductor and the second leg connected to the second inductor;
a transformer connected to the full-bridge switching unit;
a third inductor connected in parallel with the transformer;
a storage capacitor connected to the full-bridge switching unit; and
a boost capacitor to store a voltage boosted by the coupled inductor and the full-bridge switching unit,
wherein the coupled inductor and the full-bridge switching unit operates as an interleaved boost converter.

12. The power conversion device according to claim 11 , wherein the boost capacitor is connected between a commonly connected terminal of the second switching element and the fourth switching element and a ground terminal.

13. The power conversion device according to claim 11 , further comprising:
a fourth inductor between the second leg and the transformer,
wherein a body diode of the first switching element is turned on and energy is stored in the boost capacitor, through current flowing into the fourth inductor.

14. The power conversion device according to claim 13 , wherein the first switching element performs zero-voltage switching and a body diode of a sixth switching element is turned on, after energy is stored in the boost capacitor.

15. The power conversion device according to claim 14 , wherein the sixth switching element is turned on and energy stored in the boost capacitor is output to an output terminal of the transformer, after the body diode of the sixth switching element is turned on.

16. The power conversion device according to claim 13 , wherein the third switching element performs zero-voltage switching and a body diode of a seventh switching element is turned on, after energy is stored in the boost capacitor.

17. The power conversion device according to claim 16 , wherein the seventh switching element is turned on and energy stored in the boost capacitor is output to an output side of the transformer, after the body diode of the seventh switching element is turned on.

18. A photovoltaic module, comprising:
a solar cell module including a plurality of solar cells; and
a power conversion device,
wherein the power conversion device includes:
a coupled inductor having a first inductor and second inductor, connected to a DC source;
a full-bridge switching unit including a first leg having a first switching element and a second switching element serially connected to the first switching element, and a second leg having a third switching element and a fourth switching element serially connected to the third switching element, wherein the first leg connected to the first inductor and the second leg connected to the second inductor;
a transformer connected to the full-bridge switching unit;
a third inductor connected in parallel with the transformer; and
a storage capacitor connected to the full-bridge switching unit,

wherein the transformer amplifies a first AC waveform from the full-bridge switching unit and outputs a second AC waveform, and
wherein the power conversion device further includes:
a voltage doubler connected to an output terminal of the transformer and to rectify the second AC waveform and increase voltage gain, and
a filter unit including a plurality of inductors connected to an output terminal of the voltage doubler.

19. The photovoltaic module according to claim 18 , wherein the power conversion device further comprises a fourth inductor between the second leg and the transformer.

20. The photovoltaic module according to claim 18 , wherein the power conversion device further comprises a blocking capacitor between the first leg and the transformer.

Assignees

• Lg Electronics Inc
• Postech Acad Ind Found

Inventors

• Lee Suchang
• Park Youngchan
• Lee Hyeonseok
• Choi Yoongeol
• Yun Juhwan
• Kang Bongkoo

Classifications

• H10F19/00

  Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules · CPC title

• H02S40/30

  Electrical components · CPC title

• H02M5/12

  for conversion of voltage or current amplitude only · CPC title

• H02M3/33592 Primary

  having a synchronous rectifier circuit or a synchronous freewheeling circuit at the secondary side of an isolation transformer · CPC title

• H02M1/083

  for the ignition at the zero crossing of the voltage or the current · CPC title