Serial axial flow fan

Patent metadata

Field	Value
Publication number	US-10711790-B2
Application number	US-201816136321-A
Country	US
Kind code	B2
Filing date	Sep 20, 2018
Priority date	Sep 21, 2017
Publication date	Jul 14, 2020
Grant date	Jul 14, 2020

Abstract

A serial axial flow fan includes a first axial flow fan, a second axial flow fan, and a current plate. Hollow cells of the current plate are partitioned by a lattice-shaped partition, penetrate in an axial direction, and are uniformly two-dimensionally arranged at an outer edge. An axially lower end portion of a first housing of the first axial flow fan and an axially upper end portion of a second housing are directly coupled to each other, and the current plate is provided in a coupling unit of the first housing and the second housing. An axially lower end portion of the first tubular unit of the first housing is axially opposed to an axially upper end portion of the second tubular unit of the second housing with the current plate interposed therebetween. A recess recessed on an opposite side to the coupling unit in the axial direction is provided on an axially end surface of at least one of an axially lower end surface of the first tubular unit and an axially upper end surface of the second tubular unit. A lead wire of at least one of the first axial flow fan and the second axial flow fan is accommodated in the recess. At least a portion of the recess overlaps a portion of the current plate in the axial direction.

First claim

What is claimed is:

1. A serial axial flow fan comprising:
a first axial flow fan;
a second axial flow fan connected in series with the first axial flow fan; and
a current plate in which a plurality of hollow cells, which are partitioned by a lattice-shaped partition wall and penetrate in an axial direction, are uniformly two-dimensionally arranged at an outer edge; wherein
the first axial flow fan includes:
a first impeller including a first blade rotatable about a vertically extending center axis;
a first motor that drives the first impeller to rotate the first blade;
a first housing including a first tubular unit having an axially extending tubular shape, the first impeller and the first motor being accommodated in the first tubular unit; and
a first lead wire extending from the first motor,

the second axial flow fan includes:
a second impeller including a second blade rotatable about the center axis;
a second motor that drives the second impeller to rotate the second blade;
a second housing including a second tubular unit having an axially extending tubular shape, the second impeller and the second motor being accommodated in the second tubular unit; and
a second lead wire extending from the second motor;

an axially lower end portion of the first housing and the axially upper end portion of the second housing are directly coupled to each other;
the current plate is provided at a coupling unit of the first housing and the second housing;
an axially lower end portion of the first tubular unit is axially opposed to an axially upper end portion of the second tubular unit with the current plate interposed therebetween;
a recess recessed in an opposite direction to the coupling unit in the axial direction is provided on an axial end surface of at least one of the axially lower end surface of the first tubular unit and the axially upper end surface of the second tubular unit;
at least one of the first lead wire and the second lead wire is accommodated in the recess; and
at least a portion of the recess overlaps a portion of the current plate in the axial direction.

2. The serial axial flow fan according to claim 1 , wherein when viewed in the axial direction, a radially outer end of the current plate is located at a position identical to a radially outer end of the recess or a position on a radial inside of the radially outer end of the recess.

3. The serial axial flow fan according to claim 1 , wherein
the first housing includes a first flange expanding radially outward from an axial end portion of the first tubular unit on a coupling unit side;
the second housing includes a second flange expanding radially outward from an axial end portion of the second tubular unit on the coupling unit side; and
a leg protruding in the axial direction is provided on an axial end surface of at least one of the first flange and the second flange on the coupling unit side.

4. The serial axial flow fan according to claim 3 , wherein when viewed in the axial direction, the leg is provided on a radial outside of the recess.

5. The serial axial flow fan according to claim 3 , wherein an axial length of the leg is less than or equal to an axial length of the current plate.

6. The serial axial flow fan according to claim 3 , wherein
a plurality of flanges in each of which the leg is located are provided in a circumferential direction;
a wall protruding in the axial direction from a radially outer end portion of at least one of the first housing and the second housing is provided in an axial end portion of at least one of the first housing and the second housing on the coupling unit side; and
the wall is provided between the legs adjacent to each other in the circumferential direction.

7. The serial axial flow fan according to claim 3 , wherein a planar unit abutting on an axial end surface of the current plate is provided in the first flange and the second flange.

8. The serial axial flow fan according to claim 1 , wherein
the current plate has a honeycomb structure in which the hollow cells are hexagonal and two-dimensionally arranged when viewed in the axial direction; and
a width between two sides of the hexagonal hollow cell is larger than radial widths of axial end portions of the first tubular unit and the second tubular unit on the coupling unit side, the two sides being opposed to each other and extending parallel or substantially parallel to each other.

9. The serial axial flow fan according to claim 8 , wherein an opening ratio of the hollow cell of the current plate having the honeycomb structure is greater than or equal to about 90%.

10. The serial axial flow fan according to claim 9 , wherein
the first housing further includes a first rib that supports the first motor in a radially inner end portion of the first rib, a radially outer end portion of the first rib being connected to the first tubular unit;
the second housing further includes a second rib that supports the second motor in a radially inner end portion of the second rib, a radially outer end portion of the second rib being connected to the second tubular;
at least one of the first rib and the second rib is axially opposed to the current plate with a gap interposed therebetween; and
a minimum axial width of the gap is narrower than a width between the two sides of the hexagonal hollow cell of the current plate having the honeycomb structure.

11. The serial axial flow fan according to claim 10 , wherein a width of a region in which at least one of the first rib and the second rib is axially opposed to the current plate is less than or equal to the width between the two sides of the hexagonal hollow cell.

12. The serial axial flow fan according to claim 10 , wherein
the axial width of the gap between the radially inner end portion of the at least one rib and the current plate is smaller than the width between the two sides of the hexagonal hollow cell; and
the axial width of a gap between the radially outer end portion of the at least one rib and the current plate is larger than the width between the two sides of the hexagonal hollow cell.

13. The serial axial flow fan according to claim 1 , further comprising a belt provided in a radially outside surface of the coupling unit; wherein
in the coupling unit, an opening radially penetrating at least one of the first housing and the second housing is provided in at least one of the first housing and the second housing; and
the belt covers the opening.

14. The serial axial flow fan according to claim 13 , wherein
a plurality of the openings are provided; and
the belt covers a portion of the plurality of openings.

15. The serial axial flow fan according to claim 13 , wherein the belt is wound around an entire circumference in a circumferential direction on a radially outside surface of the coupling unit, and covers an entirety of the opening.

Assignees

• Nidec Corp

Inventors

• Hakozaki Shogo
• Takaoka Tsukasa
• Yamagata Ryota
• Yamazaki Shoki

Classifications

• F04D29/703

  specially for fans, e.g. fan guards · CPC title

• F04D29/544

  Blade shapes · CPC title

• F04D19/002

  Axial flow fans · CPC title

• F04D19/007

  multistage fans · CPC title

• F04D29/541

  Specially adapted for elastic fluid pumps (F04D29/56 takes precedence) · CPC title