Plug for an undersea cable

Patent metadata

Field	Value
Publication number	US-10707633-B2
Application number	US-201816144500-A
Country	US
Kind code	B2
Filing date	Sep 27, 2018
Priority date	Sep 27, 2018
Publication date	Jul 7, 2020
Grant date	Jul 7, 2020

Abstract

A plug for joining a polyethylene (PE) jacketed cable to a PE tube is provided. The plug includes first and second heating wires and a PE body. The PE body includes a first section and a second section. The first section is insertible into the PE tube and includes a first surface to engage with the PE tube. The first heating wires are embeddable in the first surface. The second section is within the first section and the PE jacketed cable is insertible into the second section. The second section includes a second surface to engage with the PE jacketed cable. The second heating wires are embeddable in the second section.

First claim

What is claimed is:

1. A plug for joining a polyethylene (PE) jacketed cable to a PE tube, the plug comprising:
first and second heating wires; and
a PE body comprising:
a first section insertible into the PE tube and comprising a first surface to engage with the PE tube and in which the first heating wires are embeddable; and
a second section within the first section and into which the PE jacketed cable is insertible, the second section comprising a second surface to engage with the PE jacketed cable and in which the second heating wires are embeddable.

2. The plug according to claim 1 , wherein the first and second sections are annular and co-axial and the second section is thicker than the first section.

3. The plug according to claim 1 , wherein the first surface is annular and faces radially outwardly and the second surface is annular and faces radially inwardly.

4. The plug according to claim 1 , wherein the first heating wires are embeddable in an outermost surface of the first surface and the second heating wires are embeddable in an innermost surface of the second surface.

5. The plug according to claim 1 , wherein the PE tube is formed to define a first bore receptive of the PE body and the second section is formed to define a second bore receptive of the PE jacketed cable.

6. The plug according to claim 1 , further comprising additional heating wires,
wherein at least one of the first section and the second section is formed to define one or more additional bores and the at least one of the first section and the second section has one or more additional surfaces at corresponding ones of the one or more additional bores in which the additional heating wires are embeddable.

7. The plug according to claim 6 , wherein the first section is formed to define the one or more bores as an annular array and each of the one or more of the additional bores is receptive of an additional PE jacketed cable which is smaller in diameter than the PE jacketed cable.

8. An assembly for joining first and second polyethylene (PE) jacketed cables, the assembly comprising:
a PE tube having first and second ends; and
first and second plugs, each of which comprises:
first and second heating wires; and

a PE body comprising:
a first section insertible into one of the first and second ends of the PE tube and comprising a first surface to engage with the one of the first and second ends of the PE tube and in which the first heating wires are embeddable; and
a second section within the first section and into which one of the first and second PE jacketed cables is insertible, the second section comprising a second surface to engage with the one of the first and second PE jacketed cables and in which the second heating wires are embeddable.

9. The assembly according to claim 8 , wherein the first and second sections are annular and co-axial and the second section is thicker than the first section.

10. The assembly according to claim 8 , wherein the first surface is annular and faces radially outwardly and the second surface is annular and faces radially inwardly.

11. The assembly according to claim 8 , wherein the first heating wires are embeddable in an outermost surface of the first surface and the second heating wires are embeddable in an innermost surface of the second surface.

12. The assembly according to claim 8 , wherein the PE tube is formed to define a first bore receptive of the PE body and the second section is formed to define a second bore receptive of the PE jacketed cable.

13. The assembly according to claim 8 , further comprising additional heating wires,
wherein at least one of the first section and the second section is formed to define one or more additional bores and the at least one of the first section and the second section has one or more additional surfaces at corresponding ones of the one or more additional bores in which the additional heating wires are embeddable.

14. The assembly according to claim 13 , wherein the first section is formed to define the one or more bores as an annular array and each of the one or more of the additional bores is receptive of an additional PE jacketed cable which is smaller in diameter than the PE jacketed cable.

15. A method of joining a polyethylene (PE) jacketed cable to a PE tube, the method comprising:
pre-forming a plug with a PE body comprising:
a first section insertible into the PE tube and comprising a first surface; and
a second section within the first section and into which the PE jacketed cable is insertible and comprising a second surface;

embedding first and second heating wires into the first and second surfaces, respectively;
engaging the first and second surfaces with the PE tube and the PE jacketed cable, respectively; and
applying current to the first heating wires to heat proximal PE portions of the PE tube and the first section and to the second heating wires to heat proximal PE portions of the PE jacketed cable and the second section.

16. The method according to claim 15 , wherein the first and second sections are annular and co-axial and the second section is thicker than the first section.

17. The method according to claim 15 , wherein the embedding comprises embedding the first heating wires in an outermost surface of the first surface and embedding the second heating wires in an innermost surface of the second surface.

18. The method according to claim 15 , wherein the pre-forming comprises forming the first section to define an array of additional bores and the embedding comprises embedding additional heating wires additional surfaces at corresponding ones of the additional bores.

19. The method according to claim 15 , wherein first and second plugs are pre-formed and used to join first and second PE jacketed cables to the PE tube.

20. The method according to claim 15 , wherein the embedding, the engaging and the applying are completed in substantially less than one hour.

Assignees

• Raytheon Co

Inventors

• Carcone John
• Carlsten Curtis B
• Willey Peter M

Classifications

• H01R13/5213

  Covers · CPC title

• B29C66/526

  Joining bars · CPC title

• B29C66/1122

  Single lap to lap joints, i.e. overlap joints (B29C66/45, B29C66/472, B29C66/52272 take precedence) · CPC title

• H01R13/523

  for use under water · CPC title

• B29C66/534

  Joining single elements to open ends of tubular or hollow articles or to the ends of bars · CPC title