Absorbent sheets having high absorbency and high caliper, and methods of making soft, absorbent sheets

Patent metadata

Field	Value
Publication number	US-10704203-B2
Application number	US-201815994092-A
Country	US
Kind code	B2
Filing date	May 31, 2018
Priority date	Nov 14, 2013
Publication date	Jul 7, 2020
Grant date	Jul 7, 2020

Abstract

A cellulosic sheet includes a single ply providing a first surface of the cellulosic sheet on one side and a second surface of the cellulosic sheet on a second side. The single ply has a caliper of at least about 130 mils/8 sheets, a basis weight of less than about 16 lbs/ream, and a dry machine direction/cross machine direction (MD/CD) tensile ratio of less than about 1.0.

First claim

We claim:

1. A cellulosic sheet having a first surface and a second surface, the cellulosic sheet comprising:
a single ply providing the first surface of the cellulosic sheet on one side and the second surface of the cellulosic sheet on a second side,
wherein the single ply has (i) a caliper of at least about 130 mils/8 sheets, (ii) a basis weight of less than about 16 lbs/ream, and (iii) a dry machine direction/cross machine direction (MD/CD) tensile ratio of less than about 1.0.

2. The cellulosic sheet according to claim 1 , wherein the single ply has a caliper of at least about 160 mils/8 sheets.

3. The cellulosic sheet according to claim 1 , wherein the single ply has a basis weight of less than about 13 lbs/ream.

4. The cellulosic sheet according to claim 1 , wherein the single ply has a saturation (SAT) capacity of at least about 325 g/m 2 .

5. The cellulosic sheet according to claim 4 , wherein the single ply has an SAT capacity of at least about 350 g/m 2 .

6. The cellulosic sheet according to claim 1 , wherein the single ply has a dry MD/CD tensile ratio of about 0.85 to about 1.0.

7. A cellulosic sheet made by a method that comprises:
(a) forming an aqueous cellulosic web on a structuring fabric in a papermaking machine;
(b) non-compactively dewatering the cellulosic web on the structuring fabric; and
(c) drying the cellulosic web to form a single ply cellulosic sheet,
wherein a portion of the structuring fabric on which the cellulosic web is formed has an adjusted planar volumetric index of at least about 27, and
wherein the single ply has (i) a caliper of at least about 130 mils/8 sheets, (ii) a basis weight of less than about 16 lbs/ream, and (iii) a dry machine direction/cross machine direction (MD/CD) tensile ratio of less than about 1.0.

8. The cellulosic sheet according to claim 7 , wherein the single ply has a caliper of at least about 160 mils/8 sheets.

9. The cellulosic sheet according to claim 7 , wherein the single ply has a basis weight of less than about 13 lbs/ream.

10. The cellulosic sheet according to claim 7 , wherein the single ply has a saturation (SAT) capacity of at least about 325 g/m 2 .

11. The cellulosic sheet according to claim 10 , wherein the single ply has an SAT capacity of at least about 350 g/m 2 .

12. The cellulosic sheet according to claim 7 , wherein the single ply has a dry MD/CD tensile ratio of about 0.85 to about 1.0.

13. The cellulosic sheet according to claim 7 , wherein the adjusted planar volumetric index of the structuring fabric is about 27 to about 31.5.

14. The cellulosic sheet according to claim 7 , wherein the adjusted planar volumetric index includes two variables: a contact area ratio (CAR) and an effective pocket volume (EPV).

15. The cellulosic sheet according to claim 14 , wherein the CAR is defined as the ratio of the contact area formed by knuckles in the structuring fabric to an open area in the web contacting side of the structuring fabric.

16. The cellulosic sheet according to claim 15 , wherein the EPV is defined as an average volume of pockets in the structuring fabric in which cellulosic fibers of the web may migrate during a papermaking operation.

17. The cellulosic sheet according to claim 16 , wherein the adjusted planar volumetric index is defined as the CAR multiplied by the EPV multiplied by one hundred.

Assignees

• Gpcp Ip Holdings Llc

Inventors

• Chou Hung Liang
• Sze Daniel H
• Fan Xiaolin

Classifications

• D21F11/14 Primary

  Making cellulose wadding, filter or blotting paper · CPC title

• D21F5/18

  Drying webs by hot air · CPC title

• D21H27/007

  relating to absorbency, e.g. amount or rate of water absorption, optionally in combination with other parameters relating to physical or mechanical properties · CPC title

• D21F7/12

  Drying · CPC title

• D21F1/10

  Wire-cloths · CPC title