Assembly comprising brush cage and spiral spring, and corresponding brush-holder, electric motor and motor vehicle starter

Patent metadata

Field	Value
Publication number	US-10700485-B2
Application number	US-201515533861-A
Country	US
Kind code	B2
Filing date	Dec 10, 2015
Priority date	Dec 12, 2014
Publication date	Jun 30, 2020
Grant date	Jun 30, 2020

Abstract

The invention relates mainly to an assembly comprising a brush cage and a spiral spring (36), the spiral spring (36) comprising an axis (Y), a wound part (37) wound about the axis (Y) and an arm (39) extending from one end of the wound part (37), the brush cage comprising at least one lateral wall provided with an opening for the passage of the arm (39) through the lateral wall so that one end of the arm (39) can press against at least part of an end face of a brush, wherein the arm (39) comprises a first portion (391) of which the width (L5) measured along the axis (Y) is different from the width (L6) of the wound part (37) measured along the axis (Y) of the spiral spring (36).

First claim

The invention claimed is:

1. An assembly comprising:
a brush cage ( 13 ); and
a spiral spring ( 36 );
the spiral spring ( 36 ) comprising an axis (Y), a wound part ( 37 ) wound around the axis (Y), and an arm ( 39 ) extending from an end of the wound part ( 37 );
the brush cage ( 13 ) comprising at least one lateral wall ( 26 , 27 ) provided with an opening ( 43 ) for the passage of the arm ( 39 ) through the at least one lateral wall ( 26 , 27 ) such that a distal end of the arm ( 39 ) supported on at least one part of an end face of a brush ( 15 ),
the arm ( 39 ) comprising a first portion ( 391 ), a width (L 5 ) of the first portion ( 391 ) measured along the axis (Y) is different from a width (L 6 ) of the wound part ( 37 ) measured along the axis (Y) of the spiral spring ( 36 ),
the wound part ( 37 ) of the spring ( 36 ) formed by a plurality of concentric turns ( 371 ) around the axis (Y),
the width (L 5 ) of the first portion ( 391 ) is different from a width of each of the concentric turns ( 371 ) of the wound part 37 of the spring 36 measured along the axis (Y).

2. The assembly according to claim 1 , wherein the width (L 5 ) of the first portion ( 391 ) measured along the axis (Y) is smaller than the width (L 6 ) of the wound part ( 37 ) measured along the axis (Y) of the spiral spring ( 36 ).

3. The assembly according to claim 2 , wherein the first portion ( 391 ) of the arm ( 39 ) is at least a portion of the arm which passes through the opening ( 43 ) in the at least one lateral wall ( 26 , 27 ), between a start of the spring ( 36 ) and an end of the spring ( 36 ).

4. The assembly according to claim 2 , wherein the arm ( 39 ) comprises a second portion ( 392 ) which extends between the first portion ( 391 ) and the end of the arm ( 39 ) situated in the brush cage ( 13 ), and wherein a width (L 7 ) of the second portion ( 392 ) is greater than the width (L 5 ) of the first portion ( 391 ).

5. The assembly according to claim 2 , wherein the width (L 5 ) of the first portion ( 391 ) of the arm ( 39 ) is between 4 and 8 mm.

6. The assembly according to claim 1 , wherein the first portion ( 391 ) of the arm ( 39 ) is at least a portion of the arm which passes through the opening ( 43 ) in the at least one lateral wall ( 26 , 27 ) between a start of the spring ( 36 ) and an end of the spring ( 36 ).

7. The assembly according to claim 6 , wherein the arm ( 39 ) comprises a second portion ( 392 ) which extends between the first portion ( 391 ) and the end of the arm ( 39 ) situated in the brush cage ( 13 ), and wherein a width (L 7 ) of the second portion ( 392 ) is greater than the width (L 5 ) of the first portion ( 391 ).

8. The assembly according to claim 6 , wherein the width (L 5 ) of the first portion ( 391 ) of the arm ( 39 ) is between 4 and 8 mm.

9. The assembly according to claim 1 , wherein the arm ( 39 ) comprises a second portion ( 392 ) which extends between the first portion ( 391 ) and the distal end of the arm ( 39 ) situated in the brush cage ( 13 ), and wherein a width (L 7 ) of the second portion ( 392 ) is greater than the width (L 5 ) of the first portion ( 391 ).

10. The assembly according to claim 9 , wherein the width (L 7 ) of the second portion ( 392 ) is equal to the width (L 6 ) of the wound part ( 37 ) of the spring ( 36 ).

11. The assembly according to claim 10 , wherein the width (L 5 ) of the first portion ( 391 ) of the arm ( 39 ) is between 4 and 8 mm.

12. The assembly according to claim 9 , wherein the width (L 5 ) of the first portion ( 391 ) of the arm ( 39 ) is between 4 and 8 mm.

13. The assembly according to claim 1 , wherein the width (L 5 ) of the first portion ( 391 ) of the arm ( 39 ) is between 4 and 8 mm.

14. The assembly according to claim 1 , wherein the width (L 6 ) of the wound part ( 37 ) is 1 mm more than the width (L 5 ) of the first portion ( 391 ) of the arm ( 39 ).

15. The assembly according to claim 1 , wherein the brush cage ( 13 ) comprises a lug ( 38 ) which extends outside a receptacle ( 23 ) for the brush ( 15 ), and wherein the wound part ( 37 ) of the spring ( 36 ) is fitted around the lug ( 38 ).

16. A brush-holder ( 10 ) for an electric motor comprising an assembly as defined by claim 1 .

17. An electric motor comprising a brush-holder ( 10 ) as defined by claim 16 .

18. A starter for a motor vehicle comprising an electric motor as defined by claim 17 .

Assignees

• Valeo Equip Electr Moteur

Inventors

• Nalin Marie-Ange
• Mollon Pierre
• Pays Wilfried
• Gentil Maximilien
• Bost Alain

Classifications

• H02K5/143

  for cooperation with commutators · CPC title

• H02K5/145

  Fixedly supported brushes or brush holders, e.g. leaf or leaf-mounted brushes · CPC title

• H01R39/415 Primary

  with self-recoiling spring · CPC title

• H01R39/381

  characterised by the application of pressure to brush · CPC title

• H01R2201/10

  for dynamoelectric machines · CPC title