Graphite thermoelectric and/or resistive thermal management systems and methods

Patent metadata

Field	Value
Publication number	US-10700393-B2
Application number	US-201815867126-A
Country	US
Kind code	B2
Filing date	Jan 10, 2018
Priority date	Sep 12, 2014
Publication date	Jun 30, 2020
Grant date	Jun 30, 2020

Abstract

Disclosed embodiments include thermal management systems and methods configured to heat and/or cool an electrical device. Thermal management systems can include a heat spreader in thermal communication with a temperature sensitive region of the electrical device. The heat spreader can include the one or more pyrolytic graphite sheets. The heat spreader can include thermal/electrical elevators connecting the one or more pyrolytic graphite sheets. The systems can include a thermoelectric device in thermal communication with the heat spreader. Electric power can be directed to the heat spreader and/or thermoelectric device to provide controlled heating and/or cooling of the electrical device.

First claim

What is claimed is:

1. A heat spreader assembly for managing temperature of a temperature sensitive region of an electrical device, the heat spreader assembly comprising:
a graphite sheet in thermal communication with a temperature sensitive region of an electrical device, the graphite sheet configured to transfer thermal energy and electric current along the graphite sheet; and
a conductor in electrical communication with the graphite sheet, the conductor configured to deliver electric current to the graphite sheet,
wherein the graphite sheet is configured to generate heat with application of electric current to the graphite sheet via the conductor, and
wherein the graphite sheet is configured to heat the temperature sensitive region of the electrical device by generating heat that is transferred to the temperature sensitive region of the electrical device with application of electric current to the graphite sheet via the conductor.

2. The heat spreader assembly of claim 1 , further comprising an other conductor in electrical communication with the graphite sheet, wherein graphite sheet is configured to generate heat that is transferred to the temperature sensitive region of the electrical device with electric current applied to the graphite sheet for the electric current to flow along the graphite sheet between the conductor and the other conductor.

3. The heat spreader assembly of claim 2 , wherein the graphite sheet comprises a first side and a second side, the first side substantially opposite the second side, and wherein the conductor is on the first side, and the other conductor is on the second side.

4. The heat spreader assembly of claim 2 , wherein the other conductor comprises an electrical junction configured to electrically connect to a printed circuit board comprising a controller configured to manage temperature of the temperature sensitive region of the electrical device, the electrical junction configured to deliver electric current to the heat spreader assembly.

5. The heat spreader assembly of claim 1 , further comprising a substrate configured to transfer thermal energy along the substrate, the graphite sheet extending along at least a portion of the substrate.

6. The heat spreader assembly of claim 5 , wherein the substrate is configured to transfer electric current along the substrate, wherein the substrate is configured to heat the temperature sensitive region of the electrical device with electric current applied to the substrate.

7. The heat spreader assembly of claim 5 , wherein the graphite sheet extends along at least two side surfaces of the substrate.

8. The heat spreader assembly of claim 1 , wherein the graphite sheet comprises a break in covalent bonds in the graphite sheet, the break configured to increase a travel path for electric current through the graphite sheet to increase resistive heating capacity of the graphite sheet.

9. The heat spreader assembly of claim 1 , wherein the graphite sheet is crinkled to increase a length of the graphite sheet, the increased length of graphite sheet configured to increase a travel path for electric current through the graphite sheet to increase resistive heating capacity of the graphite sheet.

Assignees

• Gentherm Inc

Inventors

• Piggott Alfred
• Thomas David Scott
• Guerithault Daniel Charles

Classifications

• H01M50/253

  adapted for specific cells, e.g. electrochemical cells operating at high temperature · CPC title

• H01M50/284

  with incorporated circuit boards, e.g. printed circuit boards [PCB] · CPC title

• H01M50/293

  characterised by the material · CPC title

• H01M50/204

  Racks, modules or packs for multiple batteries or multiple cells · CPC title

• H01M50/20

  Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders (structural combination of accumulators with charging apparatus H01M10/46) · CPC title